Title: Attaching and detaching mechanism
Abstract: Coupling between a unit main body and a front panel is detachably carried out by catching means and coupling means. The coupling means comprise slide means 33 provided with a slide plate 24 which slides with respect to a bracket hardware 24 embedded in the unit main body, and holding means 28 provided at a front face of the slide plate 24 and for holding the front panel.
Patent Number: 6,971,113 Issued on 11/29/2005 to Inoue, et al.
| Inventors:
|
Inoue; Katsuyuki (Kanagawa, JP);
Hiramoto; Shigeo (Kanagawa, JP)
|
| Assignee:
|
Sony Corporation (Tokyo, JP)
|
| Appl. No.:
|
119011 |
| Filed:
|
April 29, 2005 |
Foreign Application Priority Data
| Mar 14, 2001[JP] | 2001-071354 |
| Current U.S. Class: |
720/646 |
| Intern'l Class: |
G11B 033/02 |
| Field of Search: |
720/646,647
|
References Cited [Referenced By]
U.S. Patent Documents
Primary Examiner: Davis; David
Attorney, Agent or Firm: Maioli; Jay H.
Parent Case Text
This is a continuation of prior application Ser. No. 10/275,358 filed Nov. 5,
2002, now U.S. Pat. No. 6,904,606, which is a 371 of PCT/JP02/02274, filed Mar.
12, 2002.
Claims
1. An attaching and detaching mechanism for attaching and detaching an operating
part to and from a unit main body, the mechanism comprising:
catching means; and
coupling means for detachably coupling one side of said operating part with another
side of the said operating part caught by said catching means, wherein
said coupling means includes slide means having a slide member provided in said
unit main body for sliding in and out of said main body, and holding means provided
at a front end of said slide member for holding said operating part, and
said slide means further comprising first biasing means for biasing said slide
member in a forward direction, lock means for restraining said slide means in a
backward-moved state against a biasing force of said first biasing means, and release
means for releasing a lock state of said lock means, and
when said release means releases said lock state of said lock means, said slide
member slides in said forward direction pushing out said operating part, wherein
said holding means comprise a pair of claws provided at a front end of said slide
member for carrying out holding of a held part formed with said operating part, wherein
said pair of claws comprise an L-shaped stationary claw at a lower portion of
said holding means and a movable claw at an upper portion of said holding means,
and wherein
said movable claw includes a rotation shaft fitted into an aperture in said slide
member and having shoulders to prevent said rotation shaft from sliding out of
the aperture, whereby said movable claw is mounted for rotation.
Description
TECHNICAL FIELD
The present invention relates to attaching and detaching mechanisms suitable
for application to vehicle-mounted audio units.
BACKGROUND ART
In recent years, in audio units such as cassette player, CD (Compact Disc) player
or DVDs (Digital Versatile Disc), which are recording and/or reproducing devices,
various units of vehicle-mounted specifications come into wide use. In such vehicle-mounted
units, there arises a problem that the unit may be stolen while a driver is away
from his/her vehicle.
For this reason, the countermeasures are taken such that the audio unit is constructed
to have a unit main body and an operating part divided, for example, wherein the
operating part is detachable with respect to the unit main body. When leaving the
vehicle, the driver detaches the operating part from the unit main body to carry
it with him/her. Since the unit main body cannot operate without operating part,
there is no possibility of theft of the unit main body.
With the vehicle-mounted audio unit having an operating part detachable as described
above, a conventional example of a mechanism for attaching and detaching the operating
part to and from the unit main body is described in Japanese Patent JP-A 7-156719,
which is constructed as follows:
As shown in FIGS. 10, 11, and 12, an audio unit 1 comprises
a unit main body 2 and a front panel 3 as an operating part. The
front panel 3 is provided with operating buttons 4 and a display
5, and is formed with a cassette opening 6
b corresponding
to a cassette loading mouth 6
a of the unit main body 2. Moreover,
connection terminals 7
a, 7
b are arranged for electrical
connection upon mounting of the front panel 3.
Next, the structure for attaching and detaching the front panel 3 will
be described. The unit main body 2 is formed with blind plate 8 for
receiving the front panel 3 and a frame 8
a at the periphery
of the blind plate 8. There are arranged catching means 9 for catching
one side or the right side of the front panel 3 and coupling means 10
for coupling another side or the left side of the front panel 3.
The catching means 9 comprise a pair of protrusions 11 formed on
the frame 8 and a pair of engaging portions 12 formed with the front
panel 3. The coupling means 10 comprise a mounting support plate
13, an arm 14, a holder 15, an extension coil spring 16
and a spring 17 normally elastically biased in the direction of center X
as shown in FIG. 12, and an engaging recess 18 as shown in FIG. 11.
FIG. 14 shows the state of the front panel 3 attached. Since the arm
14 having a pin 14
a and a release operating part 14
b
integrated therewith and formed out of synthetic resin is rotatable about pins
13
a, and the spring 16 is greater in biasing force than the
spring 17, the engagement is maintained between engaging portions 15
a
of the holder 15 mounted to the arm 14 to be rotatable about
the pin 14
a and pins 13
b. Thus, an engaging portion
15
b is engaged with the engaging recess 18, holding the attached
state of the front panel 3.
When detaching the front panel 3, a release button 19 is pushed.
Then, the release button 19 is protruded from the back of the front panel
3 (state in FIG. 13B) against a biasing force of a spring 20 to push
the release operating part 14
b. Then, the arm 14 is pushed
backward against a biasing force of the spring 16 as shown in FIG. 15, in
accordance with which the engaging portions 15
a are disengaged from
the pins 13
b by a biasing force of the spring 17. The front
panel 3 is pushed forward by a biasing force of the spring 17. Then,
as shown in FIG. 16, the front panel 3 is pushed further forward by the
action of the spring 17.
In the state in FIG. 16, the engaging portion 15
b is engaged with
the engaging recess 18, holding the attached state of the front panel 3.
In this state, when taking the front panel 3 by hand and disengaging the
engaging portion 15
b from the engaging recess 18, the front
panel 3 can completely be detached from the unit main body 2.
Next, when attaching the front panel 3, the pair of engaging portions
12 is engaged with the pair of protrusions 11 in FIG. 11, and then
the left side of the front panel 3 is pushed in. Then, the engaging portion
15
b is engaged with the engaging recess 18, attaching the
front panel 3 to the unit main body 1 as shown in FIG. 14.
However, as seen from FIG. 14, since the coupling of the coupling means
10 is carried out by engaging the engaging portion 15
b with
the engaging recess 18, a large play between the two may cause falling out
of the front panel 3 due to easy disengagement, while a small play may cause
breakage of the engaging portion 15
b and the engaging recess 18.
Thus, fine combination verification is needed every time a metal mold of the front
panel 3 is formed, leading to complicated and troublesome work.
Therefore, the present invention aims to provide attaching and detaching
mechanisms which are free from such problem.
DISCLOSURE OF THE INVENTION
The invention in claim 1 provides an attaching and detaching mechanism
wherein in order to attach and detach an operating part to and from a unit main
body, the mechanism is provided with coupling means for detachably coupling another
side of the operating part with one side of the operating part caught through catching
means, characterized in that said coupling means comprise slide means having a
slide member provided to said unit main body and for sliding to and fro, and holding
means provided at a front end of said slide member and for holding said operating part.
The invention in claim 2 is such that said slide means comprise first
biasing means for biasing said slide member forward, lock means for restraining
said slide means in the backward moved state against a biasing force of said first
biasing means, and release means for releasing lock by said lock means.
The invention in claim 3 is such that said holding means comprise a pair
of claws provided at the front end of said slide member and for carrying out holding,
and a held part formed with said operating part and held by the pair of claws.
The invention in claim 4 is such that at least one of said pair of claws
is always biased in the direction of holding the held part.
The invention in claim 5 is such that at least one of said pair of claws
includes a rotatable and movable claw, and second biasing means are arranged for
biasing the movable claws in the direction of holding said held part.
The invention in claim 6 is such that both of said pair of claws include
a rotatable and movable claw, and second biasing means are arranged for biasing
the respective movable claws in the direction of holding said held part.
The invention in claim 7 is such that both of said pair of claws are formed
out of an elastically deformable material to open in flexible deformation of the
respective claws.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an embodiment 1 of an audio unit with a front
panel removed, using an attaching and detaching mechanism according to the present invention;
FIG. 2 is a perspective view of coupling means in the embodiment 1 of an audio
unit using an attaching and detaching mechanism according to the present invention;
FIG. 3 is an exploded perspective view of the embodiment 1 of an attaching and
detaching mechanism according to the present invention;
FIG. 4 are associated with the embodiment 1 of an attaching and detaching mechanism,
with the front panel attached, according to the present invention, wherein FIG.
4A is a front view, and FIG. 4B is a bottom view;
FIG. 5 is a front view showing the embodiment 1 of an attaching and detaching
mechanism, with another end of the front panel drawn out, according to the present invention;
FIG. 6 is a front view showing the embodiment 1 of an attaching and detaching
mechanism, with another end of the front panel removed from a pair of claws by
drawing out it, according to the present invention;
FIG. 7 are associated with the coupling means in an embodiment 2 of an audio
unit using an attaching and detaching mechanism according to the present invention,
wherein FIG. 7A is a front view, and FIG. 7B is a right side view;
FIG. 8 are associated with the coupling means in an embodiment 3 of an audio
unit using an attaching and detaching mechanism according to the present invention,
wherein 8A is a front view, and FIG. 8B is a right side view;
FIG. 9 are associated with the coupling means in an embodiment 4 of an audio
unit using an attaching and detaching mechanism according to the present invention,
wherein 9A is a front view, and FIG. 9B is a right side view;
FIG. 10 is a perspective view of an audio unit using a conventional attaching
and detaching mechanism;
FIG. 11 is a perspective view of the audio unit using conventional attaching
and detaching mechanism with the front panel opened;
FIG. 12 is an exploded perspective view of the coupling means of the audio unit
using conventional attaching and detaching mechanism;
FIG. 13 are explanatory views for a release button of the audio unit using conventional
attaching and detaching mechanism;
FIG. 14 is an operation explanatory view for the audio unit using conventional
attaching and detaching mechanism when attaching the front panel;
FIG. 15 is an operation explanatory view for the audio unit using conventional
attaching and detaching mechanism when pushing the release button; and
FIG. 16 is an operation explanatory view for the audio unit using conventional
attaching and detaching mechanism when opening another end of the front panel.
BEST MODE FOR CARRYING OUT THE INVENTION
A description is made hereafter about embodiments of an attaching and detaching
mechanism according to the present invention applied to an audio unit.
a) Embodiment 1
First, the embodiment 1 is described with reference to FIG. 1. Since the present
invention is involved with modification of the coupling means 10 only out
of the catching means 9 and the coupling means 10 for detachably
coupling the unit main body 2 and the front panel 3 of the conventional
audio unit, only the coupling means 10 is described.
As shown in FIG. 2, the coupling means 10 comprise slide means 33
and holding means 28. The slide means 33 are constructed as follows.
As shown in FIG. 3, a bracket hardware 22 having a C-shaped section is mounted
inside the blind plate 8 of the unit main body 1 through mounting
parts 22
b, 22
c. A pair of pins 23 is arranged
to protrude from the facing sides of upper and lower side plates. The pair of pins
23 is engaged with a pair of grooves 24
a formed in a slide
plate (slide member) 24 made of resin. The slide plate 24 is slidable
to and fro with respect to the bracket hardware. A spring (first biasing means)
25 is arranged between spring hooks 22
a, 24
e to
bias the slide plate 24 forward. Moreover, a lock lever (lock means) 26
is arranged to lock the slide plate 24 in the backward pressed state against
a biasing force of the spring 25. The lock lever 26 is rotatably
arranged through a pair of pins 27 protruding from the upper and lower side
plates of the bracket hardware 22 in the opposite directions. The lock lever
26 has a lock recess 26
a formed in the side facing the slide
plate 24 at the position away from an axis of rotation connecting the pair
of pins 27, whereas the slide plate 24 has a protrusion 24
b
formed at the position facing the lock recess 26
a. An extension
spring 32 is arranged between spring hooks 26
b, 22
d
to bias the lock recess 26
a toward the protrusion 24
b.
Holding means 28 are arranged at a front end of the slide plate 24.
The holding means 28 comprise a stationary claw and a movable claw. There
is arranged L-shaped stationary claw 29 which is integrated with a lower
portion of the slide plate 24 and has a convex 29
a formed
at the tip to extend upward. There is arranged movable claw 30 in an upper
portion of the slide plate 24. The movable claw 30 is rotatably mounted
to the slide plate 24 through a rotation shaft 30
c integrated
with the movable claw 30 and is biased in the holding direction through
an extension coil spring (second biasing means) 34 arranged between spring
hooks 30
b, 24
c. A stopper 24
d is integrally
formed with the slide plate 24 to stop the movable claw 30 in the
most closed state. A convex 30
a is formed also on the underside of
the movable claw 30. In order that when pushing the front panel 3
toward the holding means 28, the movable claw 30 may be lifted about
the rotation shaft 30
c against a resilient force of the spring 34,
a taper face 30
d is formed on a front face of the convex 30
a.
On the other hand, a held part 31 to be held by the holding means 28
is formed on the back of the front panel 3. The structure of the held part
31 is described below. As shown in FIG. 4A, the held part 31 is formed
by a pair of roughly L-shaped protrusions 31
a protruding backward
from the front panel 3, and has recesses 31
b formed above
and below the upper and lower protrusions 31
a to facilitate claw
holding. Taper faces 31
c, 31
c are formed on the back
of the upper and lower protrusions 31
a to open the distance between
the stationary claw 29 and the movable claw 30 for holding when pushing
the front panel 3 backward. On the other hand, a taper face 31
d
is formed on the front of the lower protrusion 31
a to disengage
the held part 31 held by the holding means 28 when slightly applying
a force.
As shown in FIGS. 4A-4B, in the present invention as well, there are arranged
the same release button (release means) 19 and spring 20 as the conventional
ones. By pushing the tip of the release button 19 backward, the lock lever
26 is slightly rotated about the pin 23 against a biasing force of
the spring 32. Specifically, a circular part 26
c is integrally
formed with the lock lever 26 to release a restraint of the slide plate
24 by disengaging the lock recess 26
a from the protrusion
24
b by rotation of the lock lever 26.
Next, operation of such attaching and detaching mechanism is described. When
pushing the release button 19 with the front panel 3 attached, the
release button 19 is pressed backward against a basing force of the spring
20, thus pressing the circular part 26
c (state in FIG. 4B).
This causes slight rotation of the lock lever 26 to release the engagement
of the lock recess 26
a of the lock lever 26 with the protrusion
24
b. And the slide plate 24 is slid forward by a biasing force
of the spring 25. As a result, as shown in FIG. 5, another end of the front
panel 3 is pushed out, and the front panel 3 is slightly rotated
about one end thereof.
In this state, when grasping and drawing out another end of the front panel 3,
small torque is applied to the movable claw 30, which is rotated in the
open direction against a biasing force of the spring 34. With this, as shown
in FIG. 6, the front panel 3 can be disengaged from the movable claw 30.
And by disengaging the catching means 9, the whole of the front panel 3
can be removed.
Next, when attaching the front panel 3 to the unit main body 2,
one ends of the front panel 3 and the unit main body 2 are engaged
with each other, i.e. the catching means 9 are engaged, and another end
of the front panel 3 is pushed toward the unit main body 2. Then,
due to interaction between the upper and lower taper faces 31
c, 31
c
on the back of the held part 31 of the front panel 3 and the
taper face 30
b of the movable claw 30, a force operates on
the movable claw 30 to open it, while a force operates on the slide plate
24 to push it backward.
Here, the spring constant of the spring 34 is smaller than that of the
spring 25, so that with the movable claw 30 opened, the movable claw
30 and the stationary claw 29 pass the pair of protrusions 31
a,
and then the movable claw 30 is closed to allow the holding means 28
to hold the held part 31. Subsequently, the slide plate 24 is moved
backward against a biasing force of the spring 25 for displacement up to
the position where secure attachment of the front panel 3 is achieved. At
that point, the lock lever 26 is rotated by a biasing force of the spring
32 to allow a restraint of displacement of the protrusion 24
b
through the lock recess 26
a, obtaining locking of the slide plate
24 with the spring 25 being in the loaded state.
It is noted that the upper claw may be a stationary claw, and the lower claw
may
be a movable claw.
b) Embodiment 2
Next, the embodiment 2 is shown in FIGS. 7A-7B, wherein only the holding means
in the embodiment 1 are modified. Specifically, the lower claw has the same structure
as the upper movable claw in place of the stationary claw, and a single extension
coil spring 35 is arranged to bias a pair of movable claws 30 in
the holding direction.
In such attaching and detaching mechanism, since both claws are rotated, holding
and releasing of the held part by the holding means are carried out with light
and soft touch.
The other structures and operation are the same as those of the embodiment 1,
so that a description thereof is omitted.
c) Embodiment 3
Next, the embodiment 3 is shown in FIGS. 8A-8B. In the embodiment 3, the spring
provides a biasing force to a pair of movable claws, whereas in this embodiment,
a pair of stationary claws 36 is integrally formed with the slide plate
24, and those are integrally made of resin such as epoxy, polycarbonate
or the like. Since a resilient force of resin is available in place of a biasing
force of the spring, the cross-sectional area of the pair of claws 36 is
set at a small value to provide excellent flexibility.
Operation of such attaching and detaching mechanism is similar to that
in the embodiment 2.
The other structures and operation are the same as those of the embodiment 1,
so that a description thereof is omitted.
d) Embodiment 4
Finally, the embodiment 4 is shown in FIGS. 9A-9B, which is similar to the
embodiment 3 in that a pair of claws is closed by the action of a resilient force,
but wherein an U-shaped single claw unit 38 comprising a pair of stationary
claws 37
a formed out of a single plate made of metal with excellent
resilient force such as stainless steel, phosphor bronze or the like is mounted
to the slide plate 24 by means of screws, not shown, or welding of resin.
A returning force of the metal plate when being bent operates as a holding force,
producing the same operation as in the embodiment 3.
The other structures and operation are the same as those of the embodiment 1,
so that a description thereof is omitted.
In the embodiments 14, the attaching and detaching mechanism is applied
to vehicle-mounted audio units, alternatively, it can be applied to household audio
units or television sets.
INDUSTRIAL APPLICABILITY
As is seen from the above description, the attaching and detaching mechanism
according
to the present invention is useful for vehicle-mounted and household audio units,
television sets, etc., particularly, it is suitable when small size and holding
and releasing with excellent feel are required
*
