Title: Device for grinding workpieces
Abstract: To improve the grinding action when grinding workpieces in a device equipped with a container and a rotary disk rotating relative thereto using abrasive granules, according to the invention there are ribs in the upper area of the container.
Patent Number: 7,018,277 Issued on 03/28/2006 to Gegenheimer
| Inventors:
|
Gegenheimer; Helmut (Keltern, DE)
|
| Assignee:
|
Otec Prazisionsfinish GmbH (Straubenhardt-Feldrennach, DE)
|
| Appl. No.:
|
705971 |
| Filed:
|
November 13, 2003 |
Foreign Application Priority Data
| Nov 18, 2002[DE] | 102 53 833 |
| Current U.S. Class: |
451/328; 451/113 |
| Current Intern'l Class: |
B24B 31/10.8 (20060101) |
| Field of Search: |
451/328,327,326,104,113,32
|
References Cited [Referenced By]
U.S. Patent Documents
| 607368 | Jul., 1898 | Hathorn.
| |
| 2813376 | Nov., 1957 | Middlemark.
| |
| 4830289 | May., 1989 | Umeya et al.
| |
| 4850151 | Jul., 1989 | Ditscherlein.
| |
| 4958776 | Sep., 1990 | Walther.
| |
| 5088238 | Feb., 1992 | Lin.
| |
| Foreign Patent Documents |
| 33 32 787 | Mar., 1985 | DE.
| |
| 34 23 675 | Jan., 1986 | DE.
| |
| 38 01 447 | Aug., 1989 | DE.
| |
Primary Examiner: Rose; Robert A.
Attorney, Agent or Firm: Antonelli, Terry, Stout and Kraus, LLP.
Claims
What is claimed is:
1. Device for grinding workpieces by means of abrasive granules, having a container
and a disk rotating relative to the container, wherein in an upwardly and radially
inwardly tapering upper area of the container are provided ribs having at least
one extension component in the rotation direction of the disk as well as at least
one vertical extension component, the ribs being arranged to guide the abrasive
granules along the rib inwardly towards a center of the container.
2. Device for grinding workpieces by means of abrasive granules, having a container
and a disk rotating relative to the container, wherein in an upper area of the
container are provided ribs with at least one extension component in the rotation
direction of the disk, wherein adjacent ribs enter a common concave edge.
3. Device according to claim 2, wherein the ribs at least also have a vertical
extension component.
4. Device according to claim 1, wherein the ribs are arcuate.
5. Device according to claim 1, wherein the ribs have an edge directed inwardly
towards the center of the container.
6. Device according to claim 2, wherein the area of the container having the
ribs tapers away.
7. Device according to claim 1, wherein the ribs are substantially triangular
in cross-section.
8. Device according to claim 1, wherein a top part of the container carrying
the ribs is rotatable relative to the remaining container.
9. Top part for a container having ribs at least in a partial area of a device
for grinding workpieces by means of abrasive granules, the device having a disk
rotating relative to the container, wherein in an upper area of the container there
are ribs having at least one extension component in the rotation direction of the
disk as well as at least one vertical extension component, the ribs being arranged
to guide the abrasive granules along the rib inwardly towards a center of the container.
10. Top part for a container having ribs at least in a partial area of a device
for grinding workpieces by means of abrasive granules, the device having a disk
rotating relative to the container, wherein in an upper area of the container there
are ribs with at least one extension component in the rotation direction of the
disk, wherein adjacent ribs enter a common, concave edge.
11. Top part according to claim 10, wherein the ribs have at least one vertical
extension component.
12. Top part according to claims 9, wherein the ribs are arcuate.
13. Top part according to claim 9, wherein the ribs have an edge directed inwardly
towards the center of the container.
14. Top part according to claim 9, wherein the ribs are substantially triangular
in cross-section.
15. Top part according to claim 10, wherein the area of the container having
the ribs tapers away.
16. Top part according to claim 9, wherein said top part is adapted to be connected
in rotary manner with a residual container of the grinding device.
17. Top part according to claims 10, wherein the ribs are arcuate.
18. Top part according to claim 10, wherein the ribs have an edge directed inwardly
towards the center of the container.
19. Top part according to claim 10, wherein the ribs are substantially triangular
in cross-section.
20. Top part according to claim 10, wherein said top part is adapted to be connected
in rotary manner with a residual container of the grinding device.
21. Device according to claim 2, wherein the ribs are arcuate.
22. Device according to claim 2, wherein the ribs have an edge directed inwardly
towards the center of the container.
23. Device according to claim 2, wherein the ribs are substantially triangular
in cross-section.
24. Device according to claim 2, wherein a top part of the container carrying
the ribs is rotatable relative to the remaining container.
Description
FIELD OF THE INVENTION
The invention relates to a device for grinding workpieces by means of abrasive
granules, having a stationary container and a disk rotating therein, as well as
a top part for the container of a device for grinding workpieces by means of abrasive
granules, the device having a disk rotating relative to the container.
BACKGROUND OF THE INVENTION
Devices according to the prior art, disk grinding machines, are known, which
have an upper area of the stationary container of the device, optionally constructed
as a separate top part, which tapers from bottom to top, so that the upper opening
of the container has a smaller diameter than the maximum internal diameter of the container.
Devices are also known having ribs with an exclusively vertical and optionally
radial extension component. For an effective, rapid working of a workpiece, it
is important to have maximum speed differences within the toroidal movement. If
the wall friction on the container wall is equal to zero, the workpieces and granules
move in accordance with the disk movement solely in a circle and without a significant
relative movement. No working of the workpieces occur, because all the parts move
in a circle with substantially the same speed. This leads to a low abrading capacity
and therefore to a relatively long working period for grinding the workpieces.
It has also been found that an increase in the abrading capacity cannot be brought
about by increasing the rotational speed of the disk above a certain level, because
in the vicinity of the disk slip, which increases with the rotational speed, occurs
between the disk and the particles of the abrasive mixture, so that a rotational
speed rise does not lead to a higher speed of motion of the abrasive mixture.
Therefore the problem of the invention is to avoid the aforementioned disadvantages
and provide an improved grinding capacity and faster working possibilities for workpieces.
SUMMARY OF THE INVENTION
In the case of a device for grinding workpieces by means of abrasive granules
of the aforementioned type, the invention solves the set problem in that in the
upper area of the container there are ribs with at least one extension component
in the rotation direction of the disk. A top part for a corresponding grinding
device is constructed for solving the problem in the indicated way.
As a result of the ribs according to the invention with an extension component
in the circumferential direction, the particles of the abrasive mixture are guided
in a more planned manner and consequently are moved more rapidly, particularly
inwards towards the centre of the container, so that their residence time along
the container wall is reduced. The frequency of the movement of the particles (toroidal
movement) from the disk over the container wall and back again close to the centre
to the disk is increased and defined. This leads to a higher abrasive capacity
and therefore to a faster working of the workpieces to be ground. It has also surprisingly
been found that in the case of a workpiece grinding device in accordance with the
invention, the increase in the disk rotational speeds further increases the grinding
capacity in the rotational speed ranges, where this is no longer the case in the
prior art.
According to a preferred development of the invention, the ribs at least
also have a vertical extension component. According to another development the
ribs are accurate. The ribs preferably have an inwardly directed edge.
Another preferred development is characterized in that adjacent ribs enter
a common, concave edge and in addition the ribs are substantially triangular in
cross-section. In a further construction according to the invention the area of
the container having the ribs tapers away.
According to a preferred development, an upper part of the container carrying
the ribs is rotatable relative to the rest of the container or can be connected
in rotary manner with a residual container of the grinding device, the rotational
speed differing from that of the disk.
BRIEF DESCRIPTION OF THE DRAWINGS
Further advantages and features of the invention can be gathered from the
claims and description of an embodiment of the invention and with reference to
the attached drawings, wherein show:
FIG. 1 A vertical longitudinal section through a workpiece grinding device according
to the invention.
FIG. 2 A perspective view of an upper part of the container provided with ribs
according to the invention.
FIG. 3 A view from above of the workpiece grinding device according to the invention
with ribs illustrated in broken line form and which are invisible in plan view.
FIG. 4 A view from below of the upper part of the container of the workpiece
grinding device according to the invention and as shown in FIGS. 2 and 3.
DETAILED DESCRIPTION OF THE DRAWINGS
A device according to the invention for grinding workpieces by means of abrasive
granules has in the represented embodiment a stationary container
1 in which
a disk
2 can be rotated by means of a pivot
3 and on which acts a
not shown drive. The disk
2 has a concave, inner surface
3. Both
the container
1 and the disk
2 are provided on mutually facing front
faces with at least a horizontal extension component with ceramic rings
4,
5 or plastic rings. The inventive container
1 has an upwardly and
radially inwardly tapering upper area
6. In the embodiment shown, this area
is constructed in an attachment
7 of the container
1, which is firmly
joined to said container. The upper container area
6 is provided in its
circumference with ribs
8, which extend from the bottom outside to the top
inside and consequently also in the embodiment shown has both vertical and horizontal
extension components. The ribs
8 have in each case an inner edge
8a
and adjacent ribs are in contact with one another in a further outwardly located
concave edge
8b.
The ribs are accurate and run accurately from the outside to the inside in clockwise
manner in a plan view of the container and therefore corresponding to the clockwise
rotary movement A of the disk
2 (FIGS. 2 and 3).
Through the construction of the upper area
6 of the container
1
with the ribs
8 according to the invention the abrasive mixture containing
the abrasive granules which is driven upwards and outwards along the wall of the
container
1 as a result of the rotary movement of the disk
2, is
guided in the upper area
8 of the container
1 along the ribs inwards
or towards the centre of the container and consequently in an area above the disk
2 drops onto the disk
2 in a substantially central area. This reduces
the residence time along the container wall of upwardly driven abrasive mixture
in the vicinity of the stationary container and the abrasive mixture more rapidly
drops down again onto the rotary disk, so that there is a much higher abrasive
capacity compared with the known, solely upwardly tapering upper areas of grinding
machines, so that faster working is achieved. In addition, the inventive grinding
device can operate with much higher disk rotational speeds than has hitherto been
the case.
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