Senior Fitness - Exercise and Nutrition for Aging Men and Women
FREE Article Feed for your website.
Home Ownership Magazine
Party Planning Information
Article Marketing Resources
Bio-Medical Research Article Database
Informative Articles on Life, Love and Happiness
Tutorials on Business to Writing
Famous Quotes from Famous People
Song Lyric Information
New US Patent Information
Comprehensive List of Content by Category
Online Auctions and Shopping Related Articles
Article Search
Most Recent Articles
Title: Streptococcus pneumoniae open reading frames encoding polypeptide antigens and uses thereof
Patent Number: 7,384,775 Issued on 06/10/2008 to Zagursky,   et al.

Title: Mast cell surface antigen, DNA thereof, and antibody against the antigen
Patent Number: 7,045,597 Issued on 05/16/2006 to Kawai,   et al.

Title: Rehabilitation stroller
Patent Number: 7,044,498 Issued on 05/16/2006 to Chen

Title: Modular multiple disk drive apparatus
Patent Number: 7,042,720 Issued on 05/09/2006 to Konshak,   et al.

Title: Projector device
Patent Number: 6,913,361 Issued on 07/05/2005 to Gishi,   et al.

Title: Edge detection and sharpening process for an image
Patent Number: 7,068,852 Issued on 06/27/2006 to Braica

Title: Systems and methods for enhanced error concealment in a video decoder
Patent Number: 6,990,151 Issued on 01/24/2006 to Kim,   et al.

Title: Golf club head and manufacturing method therefor
Patent Number: 7,022,032 Issued on 04/04/2006 to Chen

Title: Multi-resolution image data management system and method based on tiled wavelet-like transform and sparse data coding
Patent Number: 6,978,049 Issued on 12/20/2005 to Chui,   et al.

Title: Hydraulic turbine draft tube with enhanced dissolved oxygen
Patent Number: 6,971,843 Issued on 12/06/2005 to Desy,   et al.

Title: Information data multiplex transmission system, its multiplexer and demultiplexer, and error correction encoder and decoder
Patent Number: 7,020,824 Issued on 03/28/2006 to Tanaka,   et al.

Title: Method and system for controlling a robot
Patent Number: 7,069,111 Issued on 06/27/2006 to Glenn,   et al.

Title: Method and system for verifying the integrity of normal sinus rhythm templates
Patent Number: 6,996,434 Issued on 02/07/2006 to Marcovecchio,   et al.

Title: Ocular fundus auto imager
Patent Number: 7,025,459 Issued on 04/11/2006 to Cornsweet,   et al.

Title: System and method for calibrating electronic circuitry
Patent Number: 7,045,995 Issued on 05/16/2006 to Summers

Title: Red colorant composition and magenta inkjet ink composition with stable pH
Patent Number: 7,125,445 Issued on 10/24/2006 to Chou,   et al.

Title: Heat exchanger for liquid vaporization
Patent Number: 7,036,463 Issued on 05/02/2006 to Moody

Title: Energization cycle counter for induction heating tool
Patent Number: 7,041,946 Issued on 05/09/2006 to Bartz

Title: Upper bearing support assembly for internal turret
Patent Number: 7,063,032 Issued on 06/20/2006 to Lindblade,   et al.

Title: Semiconductor device and manufacturing the same
Patent Number: 6,847,112 Issued on 01/25/2005 to Ito

Title: Adaptive filtering of visual image using auxiliary image information
Patent Number: 7,072,525 Issued on 07/04/2006 to Covell

Title: Data bank providing connectivity among multiple mass storage media devices using daisy chained universal bus interface
Patent Number: 6,875,023 Issued on 04/05/2005 to Brown

Title: Over-pressurization protection system for cryogenic vessel
Patent Number: 7,028,489 Issued on 04/18/2006 to Hall

Title: Methods of preparing a polymeric material composite
Patent Number: 7,041,780 Issued on 05/09/2006 to Buckley,   et al.

Title: Back light module
Patent Number: 6,843,582 Issued on 01/18/2005 to Chang

Title: Electronic sign enclosure having a rail
Patent Number: 6,851,210 Issued on 02/08/2005 to Rose

Title: Cuvette arrays
Patent Number: 6,887,432 Issued on 05/03/2005 to Kansy,   et al.

Title: Method and apparatus for hosting a network camera including a heartbeat mechanism
Patent Number: 7,076,085 Issued on 07/11/2006 to Sah

Title: Component mounting control method
Patent Number: 7,051,431 Issued on 05/30/2006 to Ueda,   et al.

Title: Semiconductor devices and methods of manufacturing the same
Patent Number: 6,967,142 Issued on 11/22/2005 to Sohn

Title: 3-D map data visualization
Patent Number: 6,836,270 Issued on 12/28/2004 to Du

Title: Service broker for processing data from a data network
Patent Number: 7,032,002 Issued on 04/18/2006 to Rezvani,   et al.

Title: Method for applying a substrate
Patent Number: 6,841,027 Issued on 01/11/2005 to Muffler

Title: Impact load transfer element
Patent Number: 6,969,110 Issued on 11/29/2005 to Ali,   et al.

Title: Method for propagating vibratory motion into a conductive fluid and using the method to solidify a melted metal
Patent Number: 6,852,178 Issued on 02/08/2005 to Iwai,   et al.

Title: Phase determination of a radiation wave field
Patent Number: 6,885,442 Issued on 04/26/2005 to Nugent,   et al.

Title: Manganese, bismuth mixed metal oxide cathode for rechargeable lithium electrochemical systems
Patent Number: 7,011,908 Issued on 03/14/2006 to Atwater,   et al.

Title: Conveyor for changing the angular orientation of conveyed articles
Patent Number: 7,036,654 Issued on 05/02/2006 to Frost

Title: Methods and systems for reducing erase times in flash memory devices
Patent Number: 7,079,424 Issued on 07/18/2006 to Lee,   et al.

Title: Attachment of a sling
Patent Number: 7,069,624 Issued on 07/04/2006 to Johnson

Title: Print media feed alignment mechanism
Patent Number: 7,032,899 Issued on 04/25/2006 to Jensen

Title: System and apparatus for receiving an application
Patent Number: 6,983,304 Issued on 01/03/2006 to Sato

Title: Actuation membrane for application to a card slot of a system
Patent Number: 7,023,697 Issued on 04/04/2006 to Pokharna,   et al.

Title: Two-stage charging device
Patent Number: 6,853,165 Issued on 02/08/2005 to Chen

Title: Selective calling receiver and method of switching alert operation thereof
Patent Number: 7,026,914 Issued on 04/11/2006 to Amma

Title: Aquarium filter having self-priming arrangement
Patent Number: 7,001,509 Issued on 02/21/2006 to Lin

Title: Color switching projection apparatus with two liquid crystal panels
Patent Number: 7,048,380 Issued on 05/23/2006 to Sokolov

Title: User interface rendering component environment
Patent Number: 7,032,180 Issued on 04/18/2006 to Wilkinson,   et al.

Title: Low power dissipating sense amplifier
Patent Number: 6,975,549 Issued on 12/13/2005 to Lin

Title: Relay with a core having an enlarged cross-section
Patent Number: 7,026,896 Issued on 04/11/2006 to Mikl,   et al.

Title: Optical filters
Patent Number: 6,838,183 Issued on 01/04/2005 to Yializis

Title: Surface-treating agents, anti-fogging sheets, and trays using thereof
Patent Number: 7,052,539 Issued on 05/30/2006 to Okumura,   et al.

Title: Assembly structure of rimless eyeglasses
Patent Number: 6,896,367 Issued on 05/24/2005 to Sohn

Title: Method to prevent metal oxide formation during polycide reoxidation
Patent Number: 7,067,411 Issued on 06/27/2006 to Schuegraf,   et al.

Title: Cast-in anchor attachment apparatus
Patent Number: 6,789,776 Issued on 09/14/2004 to Gavin

Title: Electronic tracking system for a combination of sporting articles consisting of more than one sporting article and the use of same
Patent Number: 7,017,808 Issued on 03/28/2006 to Holzer

Title: Shape lockable apparatus and method for advancing an instrument through unsupported anatomy
Patent Number: 6,837,847 Issued on 01/04/2005 to Ewers,   et al.

Title: Semiconductor device having a ball grid array and a fabrication process thereof
Patent Number: 6,784,542 Issued on 08/31/2004 to Fukasawa,   et al.

Title: Power-actuated lathe chuck
Patent Number: 6,880,831 Issued on 04/19/2005 to Taglang

Title: Two-dimensional stepwise-controlled microstructure
Patent Number: 7,042,609 Issued on 05/09/2006 to Buzzetta

Title: Optical wavelength converting device and process for producing the same
Patent Number: 6,998,223 Issued on 02/14/2006 to Nihei,   et al.

Title: Breast biopsy and therapy system for magnetic resonance imagers
Patent Number: 6,889,073 Issued on 05/03/2005 to Lampman,   et al.

Title: Programmable AED-CPR training device
Patent Number: 6,969,259 Issued on 11/29/2005 to Pastrick,   et al.

Title: Method for plating of printed circuit board strip
Patent Number: 7,065,869 Issued on 06/27/2006 to Kang,   et al.

Title: Inkjet recording medium
Patent Number: 6,896,364 Issued on 05/24/2005 to Nakazawa,   et al.

Title: Use of amplified spontaneous emission from a semiconductor optical amplifier to minimize channel interference during initialization of an externally modulated DWDM transmitter
Patent Number: 6,842,587 Issued on 01/11/2005 to McGhan,   et al.

Title: Belt type continuously variable transmission
Patent Number: 7,039,516 Issued on 05/02/2006 to Yamaguchi,   et al.

Title: Gas flow meter and method for measuring gas flow rate
Patent Number: 7,082,826 Issued on 08/01/2006 to Robertson

Title: Apparatus and methods for remote monitoring of flow conduits
Patent Number: 6,891,477 Issued on 05/10/2005 to Aronstam

Title: Methods and apparatus of signal demodulation combining with different modulations and coding for wireless communications
Patent Number: 6,996,762 Issued on 02/07/2006 to Kuo,   et al.

Title: Method of fabricating non-volatile memory cell adapted for integration of devices and for multiple read/write operations
Patent Number: 7,049,189 Issued on 05/23/2006 to Chang,   et al.

Title: Use of amorphous carbon for gate patterning
Patent Number: 7,015,124 Issued on 03/21/2006 to Fisher,   et al.

Title: Tamper-evident snap-on closure with sealing plug and liner
Patent Number: 6,981,601 Issued on 01/03/2006 to Laveault,   et al.

Title: Transmission mask with differential attenuation to improve ISO-dense proximity
Patent Number: 7,052,808 Issued on 05/30/2006 to Liu,   et al.

Title: Solar powered display
Patent Number: 6,836,985 Issued on 01/04/2005 to Mathew

High-frequency module device Number:6,800,936 from the United States Patent and Trademark Office (PTO) owispatent

Home    Author Login    Submit Article    Article Search    Add Your Link    Edit Your Link    Contact Us    Advertising    Disclaimer

   

 
Web LinkGrinder.com

Top Breaking News
     Colombian Military Releases Video of Hostage Rescue by VOA News
     Former DRC Warlord Brought Before ICC Amid Doubts by Brent Latham
     Tanzania Devises Plan to Cope with Avian Flu Outbreak (Part 1/5) by Douglas Mpuga

Title: High-frequency module device

Abstract: The present invention provides a high-frequency module configuring a micro communication functional module, which includes a base substrate (2) which has multiple pattern wiring layers (6a) (6b) (9a) (9b) and dielectric insulating layers (5) (8) (11) formed therein, and has a buildup surface for smoothing the upper layer thereof, and a high-frequency element layer (4) formed on the buildup surface, which has an inductor (20) formed therein via an insulating layer (19) formed on the buildup surface. The base substrate (2) is provided with a region (30) where the pattern wiring layers (6a) (6b) (9a) (9b) are not formed from the upper layer to at least the mid portion thereof along the thickness direction, and the inductor (20) of the high-frequency element layer (4) is formed directly above the region (30).

Patent Number: 6,800,936 Issued on 10/05/2004 to Kosemura,   et al.


Inventors: Kosemura; Takahiko (Kanagawa, JP), Okubora; Akihiko (Kanagawa, JP), Hirabayashi; Takayuki (Tokyo, JP), Ogino; Tatsuya (Kanagawa, JP), Hayashi; Kuniyuki (Oita, JP)
Assignee: Sony Corporation (Tokyo, JP)
Appl. No.: 10/332,015
Filed: January 3, 2003
PCT Filed: May 02, 2002
PCT No.: PCT/JP02/04409
PCT Pub. No.: WO02/09140
PCT Pub. Date: November 14, 2002


Foreign Application Priority Data

May 07, 2001 [JP] 2001-136490

Current U.S. Class: 257/748 ; 257/724; 257/E23.062; 361/761
Field of Search: 257/724,748,749 361/761,814


References Cited [Referenced By]

U.S. Patent Documents
4945323 July 1990 Gerstenberg et al.
5483100 January 1996 Marrs et al.
6005197 December 1999 Kola et al.
6218729 April 2001 Zavrel et al.
6274937 August 2001 Ahn et al.
6455885 September 2002 Lin
Foreign Patent Documents
11-312609 Sep., 1999 JP
2000-114906 Apr., 2000 JP
2000189937 Jun., 2000 JP
2001-77315 Mar., 2001 JP
Primary Examiner: Nguyen; Tuan H.
Assistant Examiner: Vesperman; William
Attorney, Agent or Firm: Sonnenschein, Nath & Rosenthal LLP

Claims



What is claimed is:

1. A high-frequency module, comprising: a substrate made with organic material and having multiple alternating pattern wiring layers and dielectric insulating layers made with organic material, a buildup surface layer on an upper surface of the substrate, an insulating layer on the buildup surface; and a high frequency element layer formed over the buildup surface, the high frequency element layer including an insulating layer on the buildup surface, and an inductor insulated from the buildup surface by the insulating layer, wherein, the substrate has a wiring pattern-free region void of any wiring pattern, the wiring pattern-free region extending from the upper surface to at least a mid section of the substrate along the thickness direction of the substrate, and the inductor of the high-frequency element layer is located directly above the wiring pattern-free region along the thickness direction of the substrate.

2. The high-frequency module of claim 1, wherein the wiring pattern-free region extends to a bottom surface of the substrate such that the wiring pattern-free region is void of any wiring pattern within the substrate.

3. The high-frequency module of claim 1, wherein the inductor is a thick-film inductor.

4. The high-frequency module of claim 1, comprising a plurality of inductors in the high frequency element layer, and a like plurality of corresponding wiring pattern-free regions in the substrate.

5. The high-frequency module of claim 4, wherein all inductors in the high frequency element layer have a corresponding wiring pattern-free region in the substrate.
Description



TECHNICAL FIELD

The present invention relates to a high-frequency module for configuring a micro communication functional module having an information communication function and a storage function, which is associated with various electronic equipments such as a personal computer, a portable telephone, audio equipment, etc.

BACKGROUND ART

Recently, as the digitization of data has been promoted, various types of information such as music information, audio information, and video information can be easily utilized by using a personal computer and a mobile computer. Under the bandwidth compression using the audio codec technique and the video codec technique, such information is easily and efficiently distributed to various communication terminal equipments by digital broadcasting. For example, audio and video data (AV data) can be received by an outdoor portable telephone.

The data transmission and reception systems have been put to practical use widely even in a small-sized area such as a household since desirable network systems have been suggested. As the network systems, there are proposed various wireless communication systems for the next generation such as a narrow band radio communication system of 5 GHz shown in the IEEE 802.11a, a radio LAN system of 2.45 GHz shown in the IEEE 802.11b, and a short-range radio communication system called Bluetooth.

In the data transmission and reception systems, by effectively utilizing such wireless network systems, various data can be transmitted and received easily at various places such as households and outdoors without using a repeater or a repeater station. Also, it becomes possible to have an access to the internet to transmit and receive various data.

On the other hand, in the data transmission an reception systems, small-sized portable communication terminal equipments having an above-described communication function have to be inevitably realized. In communication terminal equipment, a transmission and reception unit is required to perform modulation and demodulation processing for analog high-frequency signals. Thus, in communication terminal equipment, a high-frequency transmission and reception circuit of the superheterodyne system for converting transmission and reception signals to intermediate frequency signals is generally arranged.

The high-frequency transmission and reception circuit has an antenna unit for transmitting and receiving information signals which has an antenna and a changeover switch, and a transmission/reception switching unit for performing switching operation between transmission operation and reception operation. Also, the high-frequency transmission and reception circuit has a reception circuit which consists of a frequency conversion circuit, a demodulation circuit, etc. Moreover, the high-frequency transmission and reception circuit has a transmission circuit which consists of a power amplifier, a chive amplifier, a modulation circuit, etc. Furthermore, the high-frequency transmission and reception circuit has a reference frequency generation circuit for providing the reception unit and the transmission unit with a reference frequency.

The configured high-frequency transmission and reception circuit has large-sized functional elements such as various filters inserted between respective stages, a voltage-controlled oscillator (VCO), an SAW filter, etc., and a great number of passive elements such as inductors, resistors, capacitors, etc. which are particular to a high-frequency analog circuit such as a matching circuit or a bias circuit. Respective circuits in the high-frequency transmission and reception circuit are configured in the form of ICs. However, filters inserted between respective stages cannot be arranged in ICs, and therefor a matching circuit has to be arranged at outside of ICs. So, the high-frequency transmission and reception circuit is large in size as a whole, which obstacles miniaturization and decreasing in weight of a communication terminal equipment.

On the other hand, in a communication terminal equipment, a high-frequency transmission and reception circuit of the direct conversion system which does not convert transmission and reception signals to intermediate frequency signals is also used. In such a high-frequency transmission and reception circuit, information signals received by an antenna unit are sent to a demodulation circuit via a transmission/reception switching unit to be baseband-processed directly. Also, in the high-frequency transmission and reception circuit, information signals generated by a source unit are directly modulated to signals of a predetermined frequency band by a modulation unit without converting the transmission signals to intermediate frequency signals, and thus modulated signals are transmitted from the antenna unit via an amplifier and the transmission/reception switching unit.

In the configured high-frequency transmission and reception circuit, information signals can be received by performing direct detection without converting reception signals into intermediate frequency signals. As the number of parts or elements such as filters can be reduced, the high-frequency transmission and reception circuit can have its entire configuration simplified, and can be substantially configured in the form of one chip. Even in the high-frequency transmission and reception circuit of the direct conversion system, filters and a matching circuit arranged at downstream stages have to be taken into consideration. Also, since amplification processing is performed only one time in a high-frequency stage of the high-frequency transmission and reception circuit, it becomes difficult to obtain enough gain, and amplification processing has to be performed also in a baseband unit. Thus, the high-frequency transmission and reception circuit requires a cancellation circuit of DC offset and an extra low pass filter, which undesirably increases entire power consumption.

As has been described above, in the conventional high-frequency transmission and reception circuit of both the superheterodyne system and the direct conversion system, satisfactory characteristics fulfilling a required specification of miniaturization and decreasing decrease in weight of a communication terminal equipment cannot be obtained. Thus, it is proposed that the high-frequency transmission and reception circuit be configured in the form of a simplified small-sized module using a Si-CMOS circuit as a base. That is, for example, there is proposed a one-chip high-frequency module in which passive elements of high characteristics are arranged on an Si substrate, filters and a resonator are built in a LSI, and a logic LSI of a baseband unit is integrated.

In the high-frequency module, when inductors are arranged on an Si substrate, the Si substrate is provided with holes directly under the inductors, or space is prepared between the inductors and the Si substrate in order to improve the characteristics of the inductors, which undesirably increases the manufacturing cost.

In case the front end of a high-frequency signal circuit is formed on a semiconductor substrate made of Si, SiGe, etc. or on a glass substrate, in addition to a high-frequency signal circuit pattern, a power supply pattern, a ground pattern, and a signal wiring pattern for performing control processing are required to be formed as pattern wiring layers. As multiple pattern wiring layers are formed, there arises a problem of mutual interference between pattern wiring layers, and also the manufacturing cost is undesirably increased.

In case the entire high-frequency module is packaged, the high-frequency module is mounted to an interposer (intermediate substrate) by undergoing wire bonding. However, undesirably, the area for mounting the high-frequency module is caused to be large and the entire thickness is caused to be increased, and also the manufacturing cost is undesirably increased.

DISCLOSURE OF THE INVENTION

Accordingly, the present invention has an object to overcome the above-mentioned drawbacks of the prior art by providing a high-frequency module which is small in size and inexpensive, and can improve the characteristics of inductors.

The above object can be attained by providing a high-frequency module, including: a base substrate which has multiple pattern wiring layers and dielectric insulating layers formed therein, and has a buildup surface for smoothing the upper layer thereof; and a high-frequency element layer formed on the buildup surface, which has an inductor formed therein via an insulating layer formed on the buildup surface; wherein the base substrate is provided with a region where the pattern wiring layers are not formed from the upper layer to at least the mid portion thereof along the thickness direction, and the inductor of the high-frequency element layer is formed directly above the region.

According to the high-frequency module employing the present invention, since the inductors are formed directly above the regions where the pattern wiring layers of the base substrate are not formed, the coupling capacitance between the inductors and the pattern wiring layers can be reduced, and high Q value of the inductors can be obtained.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a cross-sectional view of one example of a high-frequency module according to the present invention.

FIG. 2 shows an enlarged detailed view of a wiring inhibition region and an inductor of the high-frequency module according to the present invention.

FIG. 3A to FIG. 3C show plan views showing the configuration of the wiring inhibition region at respective layers of a base substrate, in which FIG. 3A shows a wiring inhibition hole formed at a fourth wiring layer, FIG. 3B shows a wiring inhibition hole formed at a third wiring layer, and FIG. 3C shows a ground pattern formed on a second wiring layer.

FIG. 4 shows a plan view showing the configuration of one example of the inductor.

FIG. 5A to FIG. 5C show plan views showing the configuration of the inductor at respective layers of a high-frequency element layer, in which FIG. 5A shows a pullout conductor pattern formed on a first insulating layer, FIG. 5B shows an embedded conductor pattern embedded in a second insulating layer, and FIG. 5C shows a thin film coil pattern formed on the second insulating layer.

FIG. 6 shows a plan view showing the configuration of another example of the inductor.

BEST MODE FOR CARRYING OUT THE INVENTION

The high-frequency module of the present invention will further be described below concerning the best modes with reference to the accompanying drawings.

FIG. 1 shows a cross-sectional view of one example of a high-frequency module 1 according to the present invention.

The high-frequency module 1 according to the present invention is configured in the form of a package (BGA etc.) to realize high-density mounting or mounting parts or elements to a motherboard (base substrate) and to an interposer (intermediate substrate) with high density, and the high-frequency module 1 itself works as a functional element.

The high-frequency module 1 will be explained in detail. The high-frequency module 1 includes a base substrate 2, and the upper layer of the base substrate 2 is smoothed by a smoothed layer 3, as shown in FIG. 1. Also, the high-frequency module 1 includes a high-frequency element layer 4 formed on the smoothed layer 3.

The base substrate 2 may be a printed-circuit board, which includes a first wiring substrate 7 having a first wiring layer 6a and a second wiring layer 6b as pattern wiring layers formed on both sides of a first dielectric substrate 5 as a dielectric insulating layer, and a second wiring substrate 10 having a third wiring layer 9a and a fourth wiring layer 9b as pattern wiring layers formed on both sides of a second dielectric substrate 8 as a dielectric insulating layer, and the first wiring substrate 7 and the second wiring substrate 10 are put together via a preimpregnation substrate 11 as a dielectric insulating layer.

The first dielectric substrate 5 and the second dielectric substrate 8 are preferably made of material having low dielectric constant and low loss tangent (low tan 6), that is, material excellent in high-frequency characteristics. As such material, there are organic materials such as polyphenylethylene (PPE), bsmaleimidetriazine (BT-resin), polytetrafluoroethylene, polyimide, liquid polymer (LCP), polynorbornene (PNB), etc., or ceramic, or composite materials made from organic materials and ceramic. Also, other than above-described material, the first dielectric substrate 5 and the second dielectric substrate 8 are preferably made of material having refractoriness and chemical resistance. As a dielectric substrate made of such material, there is an epoxy resin substrate FR-S available with comparably low cost.

The first and second wiring layers 6a, 6b and the third and fourth wiring layers 9a, 9b have functional elements such as a filter 12, a capacitor 13, and a signal wiring pattern 14, a power supply pattern 15, a ground pattern 16 for connecting these functional elements, which patterns are arranged in the form of a thin film using a copper foil. Also, passive elements such as inductors, resistors, and an antenna pattern can be arranged in the first and second wiring layers 6a, 6b and in the third and fourth wiring layers 9a, 9b.

Respective functional elements are electrically connected by the signal wiring pattern 14, the power supply pattern 15, and the ground pattern 16 by way of via holes 17 and through holes 18 which penetrate the first dielectric substrate 5 and the second dielectric substrate 8 with their inner surfaces copper-plated. Specifically, when providing the base substrate 2 with the via holes 17 and the through holes 18, holes are bored through the base substrate 2 using a drill or by irradiating a laser beam. And, the via holes 17 and the through holes 18 have their inner surfaces plated using metal material having conductivity such as copper. Thus, the signal wiring pattern 14, the power supply pattern 15, and the ground pattern 16 are electrically connected.

The base substrate 2, which are formed by putting the substrate 7 and the second wiring substrate 10 both made of comparatively inexpensive organic material together, can be formed with a lower cost as compared with the conventional case using a comparatively expensive Si substrate or glass substrate.

The base substrate 2 is not restricted to above-described configuration, and the number of layers or substrates can be arbitrarily determined. Also, the manner of forming the base substrate 2 is not restricted to above-described case of putting the first wiring substrate 7 and the second wiring substrate 10 together via the preimpregnation substrate 11, and copper foils with resin may be layered on both main surfaces of the first wiring substrate 7 and the second wiring substrate 10.

The smoothed layer 3 is a buildup surface which smooths the upper layer of the base substrate 2, that is the fourth wiring layer 9b formed on the second dielectric substrate 8, with high accuracy. Specifically, in forming the buildup surface, an insulating film made of organic material excellent in high-frequency characteristics is formed on the whole upper layer of the base substrate 2 in the first place, and then thus formed insulating film is polished until the fourth wiring layer 9b is exposed to outside. In result, the insulating film is formed on concave portions on the second dielectric substrate 8 on which the fourth wiring layer 9b is not formed such that concave portions are removed, that is, the upper layer of the base substrate 2 is smoothed. Thus, the upper layer of the base substrate 2 is smoothed by the smoothed layer 3 with high accuracy.

Next, in forming the high-frequency element layer 4, an insulating layer 19 is formed on the buildup surface in the first place, and then passive elements such as inductors 20, 21, 22, 23, capacitors, and resistors are arranged in the inner layer or in the outer layer of the insulating layer 19 by the thin-film forming technique and the thick-film forming technique. In the high-frequency element layer 4, these passive elements such as inductors 20, 21, 22, 23, etc. are electrically connected to the pattern wiring layers via wiring patterns 24, embedded conductors 25. The insulating layer 19 of the high-frequency element layer 4 is preferably made of organic material having low dielectric constant and low loss tangent (low tan .delta.), that is, organic material excellent in high-frequency characteristics. Also, such organic material preferably has refractoriness and chemical resistance. As such organic material, there are benzocyclobutene (BCB), polyimide, polynorbornene (PNB), liquid polymer (LCP), epoxy resin, and acrylic resin. The insulating layer 19 is formed by coating the buildup surface with such organic material by using coating methods excellent in coating uniformity and film thickness control with high accuracy such as the spin coating, curtain coating, roll coating, dip coating, etc.

Also, on the upper layer of the high-frequency element layer 4, there are arranged semiconductor chips 26 by the flip chip bonding. Under the processing of the flip chip bonding, bumps 27 are formed on electrodes of the semiconductor chips 26, and then the semiconductor chips 26 are connected to the high-frequency element layer 4 by the face down bonding. That is, the bumps 27 and electrodes 28 of the wiring patterns 24 of the high-frequency element layer 4 are put together to be heated and melted after upsetting and positioning the semiconductor chips 26. By employing the flip chip bonding, space for wiring becomes unnecessary as compared with the wire bonding, and the dimension along especially the height direction can be significantly reduced.

The passive elements and the semiconductor chips 26 formed in and on the high-frequency element layer 4 are electrically connected to the fourth wiring layer 9b of the base substrate 2 via the wiring patterns 24 and the embedded conductors 25.

According to the high-frequency module 1 employing the present invention, since the base substrate 2 is composed of multiple layers, the number of layers of the high-frequency element layer 4 can be reduced. That is, according to the high-frequency module 1 employing the present invention, the passive elements and the pattern wiring layers such as the wiring patterns 24, the embedded conductors 25 are arranged in the inner layer or in the outer layer of the high-frequency element layer 4, while the functional elements and the pattern wiring layer such as the signal wiring pattern 14 are arranged in the inner layer or in the outer layer of the base substrate 2. Thus, burden on the high-frequency element layer 4 can be significantly reduced as compared with the conventional case in which the whole passive and functional elements as well as pattern wiring layers are arranged on a Si substrate or on a glass substrate. So, the number of layers of the high-frequency element layer 4 can be reduced, and the high-frequency module 1 can be reduced in size further and the manufacturing cost can also be lowered.

According to the high-frequency module 1 employing the present invention, since the pattern wiring layers of the base substrate 2 and those of the high-frequency element layer 4 are separated, electrical interference raised between those pattern wiring layers can be suppressed, which improves the characteristics of the pattern wiring layers.

Furthermore, according to the high-frequency module 1 employing the present invention, since the upper layer of the base substrate 2 is smoothed by the smoothed layer 3 being a buildup surface, the high-frequency element layer 4 can be formed on the buildup surface with high accuracy.

In the high-frequency module 1 employing the present invention, the base substrate 2 is provided with wiring inhibition regions 30, 31, 32, 33 where the first and second wiring layers 6a, 6b and the third and fourth wiring layers 9a, 9b are not formed from the upper layer to the bottom or to the mid portion thereof along the thickness direction. And, the inductors 20, 21, 22, 23 of the high-frequency element layer 4 are formed directly above the wiring inhibition regions 30, 31, 32, 33.

Specifically, the wiring inhibition region 30 is a region corresponding to part of the high-frequency element layer 4 where the inductor 20 is arranged and part of the base substrate 2 beginning from the upper layer to the second wiring layer 6b thereof, as shown in FIG. 2.

That is, the fourth wiring layer 9b is provided with a first wiring inhibition hole 34 directly under the inductor 20, as shown in FIG. 2 and FIG. 3A, while the third wiring layer 9a is provided with a second wiring inhibition hole 35 also directly under the inductor 20, as shown in FIG. 2 and FIG. 3B. And, the ground pattern 16 formed on the second wiring layer 6b and the inductor 20 are so located as to face each other through the first wiring inhibition hole 34 and the second wiring inhibition hole 35 with a predetermined distance maintained therebetween, as shown in FIG. 2 and FIG. 3C.

On the other hand, the inductor 20 is located in the inner layer or in the outer layer of the insulating layer 19, and has a thin film coil pattern 20a in the form of a square-shaped spiral, an embedded conductor pattern 20b electrically connected to the inner end of the thin film coil pattern 20a, and a pullout conductor pattern 20c electrically connected to the embedded conductor pattern 20b, as shown in FIG. 2 and FIG. 4. The pullout conductor pattern 20c is pull out from the embedded conductor pattern 20b to the outside of the thin film coil pattern 20a, and the outer end of the thin film coil pattern 20a as well as the outer end of the pullout conductor pattern 20c are electrically connected to the wiring patterns 24 via the embedded conductors 25.

In forming the inductor 20, specifically, a first insulating layer 19a made of above-described organic material is formed on the smoothed base substrate 2 in the first place, as shown in FIG. 2.

Next, a conductive film made of conductive metal material such as nickel (Ni) or copper (Cu) is formed on the whole first insulating layer 19a, and then the base of the pullout conductor pattern 20c is formed by etching the conductive film using a photoresist as a mask which is patterned to be of a predetermined shape under the photolithography technique. Then, the pullout conductor pattern 20c is completed by performing electrolytic plating using cupric sulfate solution to form a conductive film of several .mu.m in thickness made of Cu, as shown in FIG. 2 and FIG. 5A.

Next, a second insulating layer 19b made of above-described organic material is formed on the first insulating layer 19a having the pullout conductor pattern 20c formed thereon. Then, a via (hole) is formed such that the inner end of the pullout conductor pattern 20c is exposed to outside by etching the second insulating layer 19b using a photoresist as a mask which is patterned to be of a predetermined shape under the photolithography technique, as shown in FIG. 2 and FIG. 5B. Then, a conductive film made of Cu is formed by performing electrolytic plating using cupric sulfate solution with the photoresist left on the second insulating layer 19b. Then, the photoresist together with the conductive film formed thereon are removed. In result, the embedded conductor pattern 20b embedded into the second insulating layer 19b and the pullout conductor pattern 20c are electrically connected.

Next, a conductive film made of conductive metal material such as nickel (Ni) or copper (Cu) is formed on the whole second insulating layer 19b, and then the base of the thin film coil pattern 20a is formed by etching the conductive film using a photoresist as a mask which is patterned to be of a predetermined shape under the photolithography technique. Then, the thin film coil pattern 20a which is electrically connected to the embedded conductor pattern 20b is completed by performing electrolytic plating using cupric sulfate solution to form a conductive film of several .mu.m in thickness made of Cu, as shown in FIG. 2 and FIG. 5C.

As shown in FIG. 2, the thickness A of the inductor 20 is preferably 10 .mu.m or more as well as one and half time of the winding space B or less.

By employing above-described plating method, the thickness A of the inductor 20 can be increased as compared with the case employing the conventional sputtering method in which the film thickness is approximately only from 0.5 to 2 .mu.m. Since the thickness A of the inductor 20 becomes more than 10 .mu.m, the series resistance value of the inductor 20 can be reduced, and high Q value of the inductor 20 can be obtained. On the other hand, when the thickness A of the inductor 20 is one and half time of the winding space B, that is space between adjacent windings of the thin film coil pattern 20a or less, the inductor 20 can be formed with high accuracy.

Also, the inductor 20 may be formed to be of the predetermined thickness A by other thick-film forming techniques different from above-described plating method.

Furthermore, the inductor 20 is not restricted to the square-shaped spiral in shape shown in FIG. 4, and may be in the form of a circular-shaped spiral, as shown in FIG. 6.

Other inductors 21, 22, 23 are of the same shape as that of the inductor 20, and are also formed similarly. So, detailed description will be omitted.

As in the above, in the high-frequency module 1 employing the present invention, the base substrate 2 is provided with wiring inhibition regions 30, 31, 32, 33 where the first and second wiring layers 6a, 6b and the third and fourth wiring layers 9a, 9b are not formed from the upper layer to the bottom or to the mid portion thereof along the thickness direction. And, the inductors 20, 21, 22, 23 of the high-frequency element layer 4 are formed directly above the wiring inhibition regions 30, 31, 32, 33. Thus, it becomes possible for the high-frequency module 1 to have a space between the inductors 20, 22, 23 and the ground patterns 16, which can significantly reduce the coupling capacitance between the inductors 20, 22, 23 and the ground patterns 16. Furthermore, since the inductor 21 of the high-frequency element layer 4 is formed directly above the wiring inhibition region 31 where the first and second wiring layers 6a, 6b and the third and fourth wiring layers 9a, 9b are not formed from the upper layer to the bottom of the base substrate 2, the characteristics of the inductor 21 can further be improved.

Thus, high Q value of the inductors 20, 21, 22, 23 can be obtained, and improved characteristics of the inductors 20, 21, 22, 23 can be obtained in a simplified configuration as compared with the case employing an Si substrate in which, inductors are arranged on the Si substrate, and the Si substrate is provided with holes directly under the inductors, or space is prepared between the inductors and the Si substrate. In result, by employing the high-frequency module 1, the characteristics of the inductors 20, 21, 22, 23 can further be improved, and miniaturization and decreasing in weight of a communication terminal equipment becomes possible.

INDUSTRIAL APPLICABILITY

As in the above, according to the high-frequency module employing the present invention, since the inductors are formed directly above the regions where the pattern wiring layers of the base substrate are not formed, the coupling capacitance between the inductors and the pattern wiring layers can be reduced, and high Q value of the inductors can be obtained. In result, by employing the high-frequency module, the characteristics of the inductors can further be improved, and miniaturization and decreasing in weight of a communication terminal equipment becomes possible.

*


Free Web Sudoku Puzzles.
Solve with your browser.
      8          
3 7       9     1
    4       3 9  
    6     5   2 9
7               3
1 3   4     5    
  5 7       9    
8     6       7 4
          3      
What is it?



Add Your Site · Terms Of Service · Privacy Policy


DISCLAIMER
Linkgrinder is a free service that searches the Internet and indexes all files found so that you may search quickly and easily for shared files. These files are created and made available individually by users whose identity we are not aware of and who we have no control over. In essence we function like a search engine tool; these files ARE NOT STORED OR SERVED BY OUR NETWORK. We are not responsible for any materials obtained by using our service. We do not monitor any of the contents of these files. These files may contain viruses, illegal materials, materials inappropriate for minors, offensive files and the like. BY USING OUR SERVICE, YOU ASSUME FULL RESPONSIBILITY FOR DOWNLOADING THESE MATERIALS AND WILL INDEMNIFY US FOR ANY DAMAGES THAT MAY BE INCURRED.

For More Specific Information VIEW OUR TERMS OF SERVICE.

Thank you and Enjoy!