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Hydrocarbon adsorbent state monitoring device Number:6,928,805 from the United States Patent and Trademark Office (PTO) owispatent

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Title: Hydrocarbon adsorbent state monitoring device

Abstract: A characteristic change of a humidity sensor 19 is detected based on the transitional characteristics of output data of the humidity sensor 19 with respect to integrated moisture quantity data representative of an integrated amount of moisture that is supplied to an HG adsorbent 7 by an exhaust gas after an engine 1 has started to operate. A parameter for grasping a state of the HC adsorbent 7 is corrected. The state, such as a deteriorated state or the like, of a hydrocarbon adsorbent (HC adsorbent) is properly monitored while compensating for the effect of the characteristic change of the humidity sensor and the effect of variations of the characteristics of individual units of the humidity sensor.

Patent Number: 6,928,805 Issued on 08/16/2005 to Yamazaki,   et al.


Inventors: Yamazaki; Hideharu (Wako, JP); Sato; Masahiro (Wako, JP); Machida; Kei (Wako, JP); Endo; Tetsuo (Wako, JP); Ueno; Masaki (Wako, JP)
Assignee: Honda Giken Kogyo Kabushiki Kaisha (Tokyo, JP)
Appl. No.: 490392
Filed: October 21, 2002
PCT Filed: October 21, 2002
PCT NO: PCT/JP02/10876
371 Date: April 6, 2004
102(e) Date: April 6, 2004
PCT PUB.NO.: WO03/03605
PCT PUB. Date: May 1, 2003

Foreign Application Priority Data

Oct 19, 2001[JP]2001-321730
Dec 28, 2001[JP]2001-400902

Current U.S. Class: 60/277; 60/276; 60/286; 60/287; 60/297; 60/300
Intern'l Class: F01N 003/00
Field of Search: 60/276,277,284,286,287,288,289,292,295,297,278,300,303


References Cited [Referenced By]

U.S. Patent Documents
5595060Jan., 1997Togai et al.
6357227Mar., 2002Neufert.
6422006Jul., 2002Ohmori et al.
6477830Nov., 2002Takakura et al.
6581370Jun., 2003Sato et al.
6769417Aug., 2004Ueno et al.
Foreign Patent Documents
1132589Sep., 2001EP.
61-294350Dec., 1986JP.
5-256124Oct., 1993JP.
405256124Oct., 1993JP.
2001-33412Feb., 2001JP.


Other References

European Search Report dated Nov. 22, 2004.

Primary Examiner: Tran; Binh Q.
Attorney, Agent or Firm: Armstrong, Kratz, Quintos, Hanson, & Brooks, LLP.

Claims



1. An apparatus for monitoring a state of a hydrocarbon adsorbent disposed in an exhaust passage of an internal combustion engine for adsorbing hydrocarbons in an exhaust gas emitted from the internal combustion engine, using output data of a humidity sensor disposed near the hydrocarbon adsorbent, characterized by:

characteristic change detecting means for detecting a characteristic change of the humidity sensor based on output data of the humidity sensor under a predetermined condition, and characteristic change compensating means for correcting a parameter to grasp the state of the hydrocarbon adsorbent using the output data of the humidity sensor, based on the characteristic change detected by said characteristic change detecting means.

2. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 1, characterized by:

integrated moisture quantity data generating means for sequentially generating data of an integrated amount of moisture supplied to said hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine after the internal combustion engine has started to operate, wherein said characteristic change detecting means detects the characteristic change of the humidity sensor based on a change due to the characteristic change of the humidity sensor, of changes of transitional characteristics of the output data of the humidity sensor with respect to the data generated by said integrated moisture quantity data generating means after the internal combustion engine has started to operate.

3. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 2, characterized in that said characteristic change detecting means detects the characteristic change of the humidity sensor based on a change from a predetermined reference value of characteristic change detecting output data which comprises the output data of the humidity sensor at the time when the data generated by said integrated moisture quantity data generating means has reached a predetermined value after the internal combustion engine has started to operate.

4. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 1, characterized in that said characteristic change detecting means detects the characteristic change of the humidity sensor based on a change due to the characteristic change of the humidity sensor, of changes of transitional characteristics of the output data of the humidity sensor with respect to a period of time that has elapsed after the internal combustion engine has started to operate.

5. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 4, characterized in that said characteristic change detecting means detects the characteristic change of the humidity sensor based on a change from a predetermined reference value of characteristic change detecting output data which comprises the output data of the humidity sensor at the time when the period of time that has elapsed after the internal combustion engine has started to operate has reached a predetermined value.

6. An apparatus for monitoring the state of the hydrocarbon adsorbent according to 3, characterized in that the state of said hydrocarbon adsorbent to be monitored comprises a deteriorated state of said hydrocarbon adsorbent, and said humidity sensor is disposed downstream of said hydrocarbon adsorbent, wherein a changing timing at which a humidity represented by the output data of said humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate is detected, and the data generated by said integrated moisture quantity data generating means at the detected changing timing is used as said parameter for grasping the deteriorated state of said hydrocarbon adsorbent.

7. An apparatus for monitoring the state of the hydrocarbon adsorbent according to any one of claims 1, 4 and 5, characterized in that the state of said hydrocarbon adsorbent to be monitored comprises a deteriorated state of said hydrocarbon adsorbent, and said humidity sensor is disposed downstream of said hydrocarbon adsorbent, further comprising:

integrated moisture quantity data generating means for sequentially generating data of an integrated amount of moisture supplied to said hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine after the internal combustion engine has started to operate, and changing timing detecting means for detecting a changing timing at which a humidity represented by the output data of said humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate, wherein the data generated by said integrated moisture quantity data generating means at the changing timing detected by said changing timing detecting means is used as said parameter for grasping the deteriorated state of said hydrocarbon adsorbent.

8. An apparatus for monitoring the state of the hydrocarbon adsorbent according to any one of claims 1 through 5, characterized in that the state of said hydrocarbon adsorbent to be monitored comprises a deteriorated state of said hydrocarbon adsorbent, and the output data of said humidity sensor before a humidity represented by the output data of said humidity sensor is converged to a humidity outside of said exhaust passage after said internal combustion engine has stopped operating is used as said parameter for grasping the deteriorated state of said hydrocarbon adsorbent.

9. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 8, characterized in that the output data of said humidity sensor within a period of time in which the humidity represented by the output data of said humidity sensor is maintained at a substantially constant level after said internal combustion engine has stopped operating is used as said parameter for grasping the deteriorated state of said hydrocarbon adsorbent.

10. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 8, characterized in that the deteriorated state of said hydrocarbon adsorbent is grasped based on said parameter after said internal combustion engine has stopped operating under a predetermined condition.

11. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 1, characterized in that said characteristic change compensating means corrects said parameter when the characteristic change of said humidity sensor which is detected by said characteristic change detecting means exceeds a predetermined quantity.

12. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 1, characterized in that the deteriorated state of said hydrocarbon adsorbent is prohibited from being grasped based on said parameter when the characteristic change of said humidity sensor which is detected by said characteristic change detecting means exceeds a predetermined upper limit quantity.

13. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 1, characterized in that said humidity sensor has characteristic data holding means for holding, in advance, data of characteristics of an individual unit of said humidity sensor, and said characteristic change detecting means detects the characteristic change of the humidity sensor based on the output data of said humidity sensor and the data held by said characteristic data holding means.

14. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 3, characterized in that said humidity sensor has characteristic data holding means for holding, in advance, data specifying said predetermined value relative to the data generated by said integrated moisture quantity data generating means, as the data of the characteristics of the individual unit of said humidity sensor, and said characteristic change detecting means acquires the characteristic change detecting output data of said humidity sensor using said predetermined value which is specified by the data held by said characteristic data holding means.

15. An apparatus for monitoring the state of the hydrocarbon adsorbent according to 5, characterized in that said humidity sensor has characteristic data holding means for holding, in advance, data specifying said reference value relative to said characteristic change detecting output data as the data of the characteristics of the individual unit of said humidity sensor, and said characteristic change detecting means acquires the characteristic change detecting output data of said humidity sensor using said reference value which is specified by the data held by said characteristic data holding means.

16. An apparatus for monitoring the state of the hydrocarbon adsorbent according to 14, characterized in that said characteristic data holding means comprises a resistive element having a resistance depending on the value of the data of the characteristics of the individual unit of said humidity sensor.

17. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 15, characterized in that said characteristic data holding means comprises a resistive element having a resistance depending on the value of the data of the characteristics of the individual unit of said humidity sensor.

18. An apparatus for monitoring a state of a hydrocarbon adsorbent disposed in an exhaust passage of an internal combustion engine for adsorbing hydrocarbons in an exhaust gas emitted from the internal combustion engine, using output data of a plurality of humidity sensors disposed at different locations near the hydrocarbon adsorbent, characterized by:

characteristic change detecting means for detecting characteristic changes of the humidity sensors based on output data of the respective humidity sensors under a predetermined condition, and characteristic change compensating means for correcting a parameter to grasp the state of the hydrocarbon adsorbent using the output data of the humidity sensors, based on the characteristic changes of the humidity sensors detected by said characteristic change detecting means.

19. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 18, characterized by:

integrated moisture quantity data generating means for sequentially generating data of an integrated amount of moisture supplied to said hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine after the internal combustion engine has started to operate, wherein said characteristic change detecting means detects the characteristic changes of the humidity sensors based on a change due to the characteristic changes of the humidity sensors, of changes of transitional characteristics of the output data of the humidity sensors with respect to the data generated by said integrated moisture quantity data generating means after the internal combustion engine has started to operate.

20. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 19, characterized in that said characteristic change detecting means detects the characteristic changes of the humidity sensors based on a change from a predetermined reference value of characteristic change detecting output data which comprises the output data of the humidity sensors at the time when the data generated by said integrated moisture quantity data generating means has reached predetermined values for the respective humidity sensors after the internal combustion engine has started to operate.

21. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 18, characterized in that said characteristic change detecting means detects the characteristic changes of the humidity sensors based on a change due to the characteristic changes of the humidity sensors, of changes of transitional characteristics of the output data of the humidity sensors with respect to a period of time that has elapsed after the internal combustion engine has started to operate.

22. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 21, characterized in that said characteristic change detecting means detects the characteristic changes of the humidity sensors based on a change from predetermined reference values of characteristic change detecting output data of the humidity sensors which comprises the output data of the humidity sensors at the time when the period of time that has elapsed after the internal combustion engine has started to operate has reached predetermined values for the respective humidity sensors.

23. An apparatus for monitoring the state of the hydrocarbon adsorbent according to 20, characterized in that the state of said hydrocarbon adsorbent to be monitored comprises a deteriorated state of said hydrocarbon adsorbent, and said humidity sensors comprise a downstream humidity sensor disposed downstream of said hydrocarbon adsorbent and an upstream humidity sensor disposed upstream of said hydrocarbon adsorbent, further comprising:

upstream changing timing detecting means for detecting a changing timing at which a humidity represented by the output data of said upstream humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate, and downstream changing timing detecting means for detecting a changing timing at which a humidity represented by the output data of said downstream humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate, wherein the difference between the data generated by said integrated moisture quantity data generating means at the changing timing detected by said upstream changing timing detecting means and the data generated by said integrated moisture quantity data generating means at the changing timing detected by said downstream changing timing detecting means is used as said parameter for grasping the deteriorated state of said hydrocarbon adsorbent.

24. An apparatus for monitoring the state of the hydrocarbon adsorbent according to any one of claims 18, 21, and 22, characterized in that the state of said hydrocarbon adsorbent to be monitored comprises a deteriorated state of said hydrocarbon adsorbent, and said humidity sensors comprise a downstream humidity sensor disposed downstream of said hydrocarbon adsorbent and an upstream humidity sensor disposed upstream of said hydrocarbon adsorbent, further comprising:

upstream changing timing detecting means for detecting a changing timing at which a humidity represented by the output data of said upstream humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate, downstream changing timing detecting means for detecting a changing timing at which a humidity represented by the output data of said downstream humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate, and integrated moisture quantity data generating means for generating data of an integrated amount of moisture supplied to said hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine from the changing timing detected by said upstream changing timing detecting means to the changing timing detected by said downstream changing timing detecting means, wherein the data generated by said integrated moisture quantity data generating means is used as said parameter for grasping the deteriorated state of said hydrocarbon adsorbent.

25. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 18, characterized in that said characteristic change compensating means corrects said parameter when either one of the characteristic changes of said humidity sensors which are detected by said characteristic change detecting means exceeds a predetermined quantity.

26. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 18, characterized in that said characteristic change compensating means compares the characteristic changes of the respective humidity sensors detected by said characteristic change detecting means with a predetermined upper limit quantity, and prohibits the deteriorated state of said hydrocarbon adsorbent from being grasped based on said parameter when the characteristic change of at least one of said humidity sensors exceeds said upper limit quantity.

27. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 18, characterized in that said humidity sensors have respective characteristic data holding means for holding, in advance, data of characteristics of individual units of said humidity sensors, and said characteristic change detecting means detects the characteristic changes of the humidity sensors based on the output data of said humidity sensors and the data held by said characteristic data holding means.

28. An apparatus for monitoring the state of the hydrocarbon adsorbent according to 22, characterized in that said humidity sensors have respective characteristic data holding means for holding, in advance, data specifying said reference values relative to said characteristic change detecting output data of the humidity sensors as the data of the characteristics of the individual units of said humidity sensors, and said characteristic change detecting means acquires the characteristic change detecting output data of said humidity sensors using said reference values of the respective humidity sensors which are specified by the data held by said characteristic data holding means.

29. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 27, characterized in that said characteristic data holding means comprises resistive elements having resistances depending on the value of the data of the characteristics of the individual units of said humidity sensors.

30. An apparatus for monitoring the state of the hydrocarbon adsorbent according to claim 28, characterized in that said characteristic data holding means comprises resistive elements having resistances depending on the value of the data of the characteristics of the individual units of said humidity sensors.

31. A method of monitoring a state of a hydrocarbon adsorbent disposed in an exhaust passage of an internal combustion engine for adsorbing hydrocarbons in an exhaust gas emitted from the internal combustion engine, using output data of a humidity sensor disposed near the hydrocarbon adsorbent, comprising the steps of:

detecting a characteristic change of the humidity sensor based on output data of the humidity sensor under a predetermined condition; and

correcting a parameter to grasp the state of the hydrocarbon adsorbent using the output data of the humidity sensor, based on the detected characteristic change.

32. A method of monitoring a state of a hydrocarbon adsorbent disposed in an exhaust passage of an internal combustion engine for adsorbing hydrocarbons in an exhaust gas emitted from the internal combustion engine, using output data of a plurality of humidity sensors disposed at different locations near the hydrocarbon adsorbent, comprising the steps of:

detecting characteristic changes of the humidity sensors based on output data of the respective humidity sensors under a predetermined condition; and

correcting a parameter to grasp the state of the hydrocarbon absorbent using the output data of the humidity sensors, based on the characteristic changes of the humidity sensors detected in said detecting step.
Description



TECHNICAL FIELD

The present invention relates to an apparatus for monitoring the state of a hydrocarbon adsorbent disposed in the exhaust passage of an internal combustion engine.

BACKGROUND ART

Some known systems for purifying exhaust gases emitted from internal combustion engines have an exhaust gas purifier disposed in the exhaust passage, which may comprise a hydrocarbon adsorbent such as zeolite or a hydrocarbon adsorbing catalyst comprising a composite combination of a hydrocarbon adsorbent and a three-way catalyst, for adsorbing hydrocarbons (HC) in the exhaust gas while the catalytic converter such as a three-way catalyst or the like is not functioning sufficiently, i.e., while the catalytic converter is not sufficiently activated as when the internal combustion engine starts to operate at a low temperature. The hydrocarbon adsorbent has a function to adsorb hydrocarbons in the exhaust gas at relatively low temperatures below 100° C., for example, and operates to release the adsorbed hydrocarbons when heated to a certain temperature in the range from 100 to 250° C., for example.

The applicant of the present application has proposed the following technique of monitoring a state, e.g., a deteriorated state, of a hydrocarbon adsorbent of the type described above: The inventors of the present invention have found that the hydrocarbon adsorbent is capable of adsorbing not only hydrocarbons contained in exhaust gases, but also moisture contained in exhaust gases. The ability of the hydrocarbon adsorbent to adsorb moisture, i.e., the maximum amount of moisture that can be adsorbed by the hydrocarbon adsorbent, is highly correlated to the ability of the hydrocarbon adsorbent to adsorb hydrocarbons, i.e., the maximum amount of hydrocarbons that can be adsorbed by the hydrocarbon adsorbent. As the hydrocarbon adsorbent progressively deteriorates, both the ability to adsorb moisture and the ability to adsorb hydrocarbons are progressively lowered in the same manner. Therefore, when the ability of the hydrocarbon adsorbent to adsorb moisture is evaluated, the ability of the hydrocarbon adsorbent to adsorb hydrocarbons can also be evaluated based on the evaluated ability to adsorb moisture. According to the technique proposed by the applicant, a humidity sensor is disposed downstream of the hydrocarbon adsorbent. Using output data of the humidity sensor, the ability of the hydrocarbon adsorbent to adsorb moisture and hence the ability of the hydrocarbon adsorbent to adsorb hydrocarbons are grasped, thus monitoring the deteriorated state of the hydrocarbon adsorbent.

For adequately evaluating the deteriorated state of the hydrocarbon adsorbent using output data from the humidity sensor in various many environments that the internal combustion engine is subject to while in operation, the humidity sensor that is exposed to high-temperature exhaust gases is required to be highly durable over a long period of time, and also required to have minimum changes in the aging characteristics thereof and to suffer minimum characteristic variations among individual units of humidity sensors.

However, it is generally difficult for humidity sensors to fully satisfy all the above requirements. It would need a large expenditure of money and labor to develop humidity sensors that fully satisfy all the above requirements, and such humidity sensors would be highly expensive to manufacture.

The present invention has been made in view of the above background. It is an object of the present invention to provide a hydrocarbon adsorbent state monitoring apparatus for adequately monitoring the deteriorated state or the like of a hydrocarbon adsorbent by compensating for effects of changes in the characteristics of humidity sensors that are used and also compensating for effects of characteristic variations among individual units of the humidity sensors.

DISCLOSURE OF THE INVENTION

To achieve the above object, there is provided in accordance with the present invention an apparatus for monitoring a state of a hydrocarbon adsorbent disposed in an exhaust passage of an internal combustion engine for adsorbing hydrocarbons in an exhaust gas emitted from the internal combustion engine, using output data of a humidity sensor disposed near the hydrocarbon adsorbent, characterized by characteristic change detecting means for detecting a characteristic change of the humidity sensor based on output data of the humidity sensor under a predetermined condition, and characteristic change compensating means for correcting a parameter to grasp the state of the hydrocarbon adsorbent using the output data of the humidity sensor, based on the characteristic change detected by the characteristic change detecting means (first invention).

According to the above invention, the parameter to grasp the state of the hydrocarbon adsorbent is corrected based on the characteristic change of the humidity sensor which is detected based on the output data of the humidity sensor under a certain condition (e.g., a condition with respect to a timing to acquire the output data of the humidity sensor, an operating state of the internal combustion engine, or the like). It is thus possible to obtain a parameter where the effect of the characteristic change of the humidity sensor has been compensated for. Using such a parameter, the state of the hydrocarbon adsorbent (a deteriorated state of the hydrocarbon adsorbent, a state in which moisture is adsorbed by the hydrocarbon adsorbent, or the like) can appropriately be grasped while compensating for the effect of the characteristic change of the humidity sensor. As the effect of the characteristic change of the humidity sensor can be compensated for, the requirements for the steadiness of the characteristics of the humidity sensor are lessened, and the humidity sensor is allowed to have certain characteristic changes. Therefore, the costs needed to develop and manufacture the humidity sensor can be reduced.

According to the present invention, the parameter may be a parameter representative of the state of the hydrocarbon adsorbent to be grasped, a parameter such as a threshold to be compared with such a parameter, or an intermediate parameter for use in a process for determining such parameters. The characteristic change of the humidity sensor that is detected by the characteristic change detecting means may, for example, be a characteristic change of the humidity sensor with respect to desired reference characteristics, such as characteristics of a brand-new humidity sensor.

According to the present invention (first invention), the apparatus has integrated moisture quantity data generating means for sequentially generating data of an integrated amount of moisture supplied to the hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine after the internal combustion engine has started to operate, wherein the characteristic change detecting means detects the characteristic change of the humidity sensor based on a change due to the characteristic change of the humidity sensor, of changes of transitional characteristics of the output data of the humidity sensor with respect to the data generated by the integrated moisture quantity data generating means after the internal combustion engine has started to operate (second invention).

Alternatively, the characteristic change detecting means may detect the characteristic change of the humidity sensor based on a change due to the characteristic change of the humidity sensor, of changes of transitional characteristics of the output data of the humidity sensor with respect to a period of time that has elapsed after the internal combustion engine has started to operate (third invention).

Specifically, as described in detail later on, the inventors have found that the output data of the humidity sensor near the hydrocarbon adsorbent exhibits a characteristic transition with respect to the data (the data generated by the integrated moisture quantity data generating means) of the integrated amount of moisture supplied to the hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine after the internal combustion engine has started to operate or a period of time that has elapsed after the internal combustion engine has started to operate. The transitional characteristics change depending on the characteristic change of the humidity sensor. The transitional characteristics include a portion which changes due to not only the characteristic change of the humidity sensor, but also the effect of the state in which the hydrocarbon adsorbent adsorbs moisture, and also include a portion which changes due to only the characteristic change of the humidity sensor. Based on a change due to the characteristic change of the humidity sensor, of changes of the transitional characteristics, therefore, the characteristic change of the humidity sensor can appropriately be detected. Since the transitional characteristics are also subject to the effect of the state in which the hydrocarbon adsorbent adsorbs moisture, it is also possible to grasp the state in which the hydrocarbon adsorbent adsorbs moisture based on the transitional characteristics while grasping the characteristic change of the humidity sensor.

The data representative of the integrated amount of moisture may be data of the integrated amount of moisture itself, but may basically be data substantially proportional to the integrated amount of moisture. For example, the integrated value of an amount of fuel or an amount of intake air supplied to the internal combustion engine after the internal combustion engine has started to operate may be used as the data representative of the integrated amount of moisture. If the operating state of the internal combustion engine after the internal combustion engine has started to operate is a substantially constant operating state, e.g., an idling state, then the period of time that has elapsed after the internal combustion engine has started to operate may be used as the data representative of the integrated amount of moisture.

According to the present invention (second invention) wherein the characteristic change of the humidity sensor is detected based on a change of the transitional characteristics of the output data of the humidity sensor with respect to the data representative of the integrated amount of moisture after the internal combustion engine has started to operate, more specifically, the characteristic change detecting means may detect the characteristic change of the humidity sensor based on a change from a predetermined reference value of characteristic change detecting output data which comprises the output data of the humidity sensor at the time when the data generated by the integrated moisture quantity data generating means has reached a predetermined value after the internal combustion engine has started to operate (fourth invention). Similarly, according to the present invention (third invention) wherein the characteristic change of the humidity sensor is detected based on a change of the transitional characteristics of the output data of the humidity sensor with respect to the period of time that has elapsed after the internal combustion engine has started to operate, more specifically, the characteristic change detecting means detects the characteristic change of the humidity sensor based on a change from a predetermined reference value of characteristic change detecting output data which comprises the output data of the humidity sensor at the time when the period of time that has elapsed after the internal combustion engine has started to operate has reached a predetermined value (fifth invention).

Specifically, as described in detail later on, the inventors have found that if the humidity sensor is disposed downstream of the hydrocarbon adsorbent, the humidity at the location of the humidity sensor immediately after the internal combustion engine has started to operate is of a substantially constant low humidity level due to the adsorption of moisture in the exhaust gas by the hydrocarbon adsorbent. When the integrated amount of moisture or the elapsed period of time increases until the adsorption of moisture by the hydrocarbon adsorbent is saturated, the humidity at the location of the humidity sensor increases monotonously from a low humidity level to a high humidity level until finally it reaches the humidity inherent in the exhaust gas (the humidity of the exhaust gas when the hydrocarbon adsorbent or the like does not adsorb moisture). The output data of the humidity sensor at the time when the humidity at the location of the humidity sensor reaches the humidity inherent in the exhaust gas is of a substantially constant value. When the humidity sensor suffers a characteristic change due to its deterioration, a timing at which the output data of the humidity sensor becomes substantially constant or the substantially constant level changes depending on the characteristic change.

If the humidity sensor is disposed upstream of the hydrocarbon adsorbent, then since the region near the hydrocarbon adsorbent is dry immediately after the internal combustion engine has started to operate, the humidity at the location of the humidity sensor is of a low humidity level for a relatively short period of time, and then changes quickly to a high humidity level and reaches the humidity inherent in the exhaust gas. The output data of the humidity sensor at the time when the humidity at the location of the humidity sensor reaches the humidity inherent in the exhaust gas is of a substantially constant value, as with the above case. When the humidity sensor suffers a characteristic change due to its deterioration, a timing at which the output data of the humidity sensor becomes substantially constant or the substantially constant level changes depending on the characteristic change.

According to the present invention, the output data of the humidity sensor at the time when the data generated by the integrated moisture quantity data generating means (the data representative of the integrated amount of moisture) has reached a predetermined value or the time when the period of time that has elapsed after the internal combustion engine has started to operate has reached a predetermined value is used as the characteristic change detecting output data. The predetermined value may be determined such that the humidity at the location of the humidity sensor reaches the inherent humidity of the exhaust gas or a humidity close thereto when the data representative of the integrated amount of moisture or the elapsed period of time has reached the predetermined value. According to the present invention, the characteristic change of the humidity sensor is detected based on a change from the reference value of the characteristic change detecting output data. Thus, the characteristic change of the humidity sensor can appropriately be detected.

According to the present invention (second invention or fourth invention) wherein the characteristic change of the humidity sensor is detected based on a change of the transitional characteristics of the output data of the humidity sensor with respect to the data representative of the integrated amount of moisture after the internal combustion engine has started to operate, if the state of the hydrocarbon adsorbent to be monitored comprises a deteriorated state of the hydrocarbon adsorbent, then the humidity sensor is disposed downstream of the hydrocarbon adsorbent. A changing timing at which a humidity represented by the output data of the humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate is detected, and the data generated by the integrated moisture quantity data generating means at the detected changing timing is used as the parameter for grasping the deteriorated state of the hydrocarbon adsorbent (sixth invention).

Similarly, according to the present invention (third invention or fifth invention) wherein the characteristic change of the humidity sensor is detected based on a change of the transitional characteristics of the output data of the humidity sensor with respect to the period of time that has elapsed after the internal combustion engine has started to operate, if the state of the hydrocarbon adsorbent to be monitored comprises a deteriorated state of the hydrocarbon adsorbent, the humidity sensor is disposed downstream of the hydrocarbon adsorbent. The apparatus further comprises integrated moisture quantity data generating means for sequentially generating data of an integrated amount of moisture supplied to the hydrocarbon adsorbent by the exhaust gas emitted from the internal combustion engine after the internal combustion engine has started to operate, and changing timing detecting means for detecting a changing timing at which a humidity represented by the output data of the humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level after the internal combustion engine has started to operate. The data generated by the integrated moisture quantity data generating means at the changing timing detected by the changing timing detecting means is used as the parameter for grasping the deteriorated state of the hydrocarbon adsorbent (seventh invention).

Specifically, as described above, if the humidity sensor is disposed downstream of the hydrocarbon adsorbent, then the humidity at the location of the humidity sensor immediately after the internal combustion engine has started to operate is of a substantially constant low humidity level due to the adsorption of moisture in the exhaust gas by the hydrocarbon adsorbent. When the adsorption of moisture by the hydrocarbon adsorbent is saturated, the humidity at the location of the humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level. Therefore, a changing timing at which the humidity represented by the output of the humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level signifies a timing at which the adsorption of moisture by the hydrocarbon adsorbent is saturated (at this timing, the adsorption of moisture by the hydrocarbon adsorbent is saturated, the timing may also be referred to as "absorption saturation timing"). The data generated by the integrated moisture quantity data generating means at the absorption saturation timing (data of the integrated amount of moisture) corresponds to a maximum amount of moisture and hydrocarbons that can be adsorbed by the hydrocarbon adsorbent, and represents a deteriorated state of the hydrocarbon adsorbent. In this case, the absorption saturation timing (changing timing) at which the humidity represented by the output of the humidity sensor changes to a tendency to increase monotonously from a low humidity level to a high humidity level is generally affected by not only the deteriorated state of the hydrocarbon adsorbent, but also the effect of the characteristic change of the humidity sensor. The effect of the characteristic change of the humidity sensor can be compensated for by correcting the data generated by the integrated moisture quantity data generating means at the absorption saturation timing depending on the characteristic change of the humidity sensor detected by the characteristic change detecting means. Therefore, by using the data generated by the integrated moisture quantity data generating means at the absorption saturation timing as the parameter for grasping the deteriorated state of the hydrocarbon adsorbent, the deteriorated state of the hydrocarbon adsorbent can appropriately be grasped while compensating for the effect of the characteristic change of the humidity sensor.

According to either one of the first through fifth inventions, if the state of the hydrocarbon adsorbent to be monitored comprises a deteriorated state of the hydrocarbon adsorbent, then the output data of the humidity sensor before a humidity represented by the output data of the humidity sensor is converged to a humidity outside of the exhaust passage after the internal combustion engine has stopped operating may be used as the parameter for grasping the deteriorated state of the hydrocarbon adsorbent (eighth invention).

Specifically, as described in detail later on, the inventors have found that the humidity near the hydrocarbon adsorbent and hence the output data of the humidity sensor after the internal combustion engine has stopped operating exhibit the tendency of a characteristic transition with respect to the deteriorated state of the hydrocarbon adsorbent. For example, when the temperature of the hydrocarbon adsorbent drops after the internal combustion engine has stopped operating, the hydrocarbon adsorbent adsorbs moisture in the exhaust gas around (near) the hydrocarbon adsorbent. When the adsorption of moisture is saturated, the humidity near the hydrocarbon adsorbent and hence the output data of the humidity sensor are kept at a substantially constant level for a relatively long period of time (the humidity suffers very small time-dependent changes). The amount of moisture that can be adsorbed by the hydrocarbon adsorbent is smaller as the hydrocarbon adsorbent is more deteriorated, so that the above constant level depends on the deteriorated state of the hydrocarbon adsorbent. When a sufficiently long period of time elapses after the internal combustion engine has stopped operating, since a gas exchange between the interior of the exhaust pipe including the region around the hydrocarbon adsorbent and the external atmosphere progresses, the humidity near the hydrocarbon adsorbent is finally converged to the humidity outside of the exhaust passage.

As described above, because the humidity near the hydrocarbon adsorbent exhibits a characteristic transition with respect to the deteriorated state of the hydrocarbon adsorbent after the internal combustion engine has stopped operating, the output data of the humidity sensor after the internal combustion engine has stopped operating and before the humidity near the hydrocarbon adsorbent is finally converged to the humidity outside of the exhaust passage can be used as the parameter to grasp the deteriorated state of the hydrocarbon adsorbent. Simultaneously, by correcting the parameter depending on the characteristic change of the humidity sensor, the deteriorated state of the hydrocarbon adsorbent can appropriately be grasped while compensating for the effect of the characteristic change of the humidity sensor.

According to the present invention (eighth invention) wherein the output data of the humidity sensor after the internal combustion engine has stopped operating is used as the parameter, it is preferable to use the output data of the humidity sensor in a period of time in which the humidity represented by the output of the humidity sensor is maintained at a substantially constant level after the internal combustion engine has stopped operating, as the parameter to grasp the deteriorated state of the hydrocarbon adsorbent. Specifically, as described above, the output data (output data having a substantially constant level) of the humidity sensor in the state wherein the humidity near the hydrocarbon adsorbent is kept substantially constant after the internal combustion engine has stopped operating depends on the deteriorated state of the hydrocarbon adsorbent. In the state wherein the humidity is kept constant, since the output data of the humidity sensor is also stable, the output data of the humidity sensor is highly reliable as depending on the deteriorated state of the hydrocarbon adsorbent. Therefore, the deteriorated state of the hydrocarbon adsorbent can be grasped accurately. Furthermore, inasmuch as the humidity sensor may be of a type capable of detecting a substantially constant humidity, it is not required to be highly responsive, but may comprise a relatively inexpensive sensor.

According to the present invention (eighth invention or ninth invention) wherein the output data of the humidity sensor after the internal combustion engine has stopped operating is used as the parameter, the deteriorated state of the hydrocarbon adsorbent is preferably grasped based oh the parameter after the internal combustion engine has stopped operating under a predetermined condition (tenth invention). With this arrangement, an exhaust gas state (the humidity state of the exhaust gas or the like) in the exhaust passage after the internal combustion engine has stopped operating can be maintained in an optimum state for evaluating the deteriorated state of the hydrocarbon adsorbent. Therefore, the reliability is increased in grasping the deteriorated state of the hydrocarbon adsorbent using the output data of the humidity sensor after the internal combustion engine has stopped operating as the parameter.

More specifically, the predetermined condition referred to above includes a condition relative to an air-fuel ratio before the internal combustion engine stops operating. The deteriorated state of the hydrocarbon adsorbent should preferably be grasped based on the parameter if the air-fuel ratio immediately before the internal combustion engine stops operating is continuously maintained at a level near the stoichiometric air-fuel ratio for a predetermined period of time or longer.

Specifically, if the internal combustion engine stops operating is operated with its air-fuel ratio (the air-fuel ratio of an air-fuel mixture to be combusted by the internal combustion engine) maintained at a level near the stoichiometric air-fuel ratio, the exhaust gas emitted from the internal combustion engine contains relatively much moisture and the concentration of moisture in the exhaust gas is substantially constant. Therefore, if the air-fuel ratio immediately before the internal combustion engine stops operating is continuously maintained at a level near the stoichiometric air-fuel ratio for a predetermined period of time or longer, then an exhaust gas containing sufficient moisture at a substantially constant concentration is present in the vicinity of the hydrocarbon adsorbent immediately after the combustion engine stops operating. Consequently, the hydrocarbon adsorbent smoothly adsorbs moisture and is saturated, and the transition of the moisture in the vicinity of the hydrocarbon adsorbent distinctly depends on the deteriorated state of the hydrocarbon adsorbent.

If the above predetermined condition includes a condition relative to a warmed-up state of the internal combustion engine before it stops operating, and the engine temperature immediately before the internal combustion engine stops operating is equal to or higher than a predetermined temperature, then the deteriorated state of the hydrocarbon adsorbent should preferably be evaluated based on the output of the humidity sensor. With this arrangement, when the internal combustion engine stops operating while it has sufficiently been warmed up, i.e., while the combustion of the air-fuel mixture in the internal combustion engine has been stabilized, and the hydrocarbon adsorbent has sufficiently been heated to release the moisture adsorbed thereby, the deteriorated state of the hydrocarbon adsorbent is grasped based on the output data (the parameter) of the humidity sensor after the internal combustion engine has stopped operating. Therefore, variations in the humidity of the exhaust gas at the hydrocarbon adsorbent immediately after the internal combustion engine has stopped operating are reduced, and after the temperature of the hydrocarbon adsorbent has dropped to a certain extent, the hydrocarbon adsorbent can smoothly adsorb a maximum amount of moisture depending on the deteriorated state of the hydrocarbon adsorbent. As a result, the transition of the output of the humidity sensor after the internal combustion engine has stopped operating becomes more reliable as corresponding to the deteriorated state of the hydrocarbon adsorbent, and the accuracy of the deteriorated state of the hydrocarbon adsorbent as grasped using the parameter is increased.

According to the present invention (first through tenth inventions), the characteristic change compensating means should preferably correct the parameter when the characteristic change of the humidity sensor which is detected by the characteristic change detecting means exceeds a predetermined quantity (eleventh invention). With this arrangement, when the parameter does not need to be corrected as when a characteristic change of the humidity sensor is detected due to a temporary disturbance, the parameter is prevented from being corrected.

In either one of the first through eleventh inventions, the deteriorated state of the hydrocarbon adsorbent should preferably be prohibited from being grasped based on the parameter when the characteristic change of the humidity sensor which is detected by the characteristic change detecting means exceeds a predetermined upper limit quantity (twelfth invention). Specifically, if the humidity sensor suffers an excessive characteristic change, the humidity sensor may possibly be excessively deteriorated or may possibly suffer a failure. In such a situation, it is difficult to obtain the parameter capable of appropriately grasping the state of the hydrocarbon adsorbent. In this case, therefore, the state of the hydrocarbon adsorbent is prohibited from being grasped based on the parameter, and hence is prevented from being grasped in error.

According to the present invention (first through twelfth inventions), the humidity sensor preferably has characteristic data holding means for holding, in advance, data of characteristics of an individual unit of the humidity sensor, and the characteristic change detecting means preferably detects the characteristic change of the humidity sensor based on the output data of the humidity sensor and the data held by the characteristic data holding means (thirteenth invention).

With the above arrangement, since the characteristic change of the humidity sensor is detected using the data held by the characteristic data holding means associated with an individual unit of the humidity sensor, i.e., the data of the characteristics of an individual unit of the humidity sensor, it is possible to compensate for not only the effect of the characteristic change of the humidity sensor, but also the effect of characteristic variations of individual units of the humidity sensor in grasping the state of the hydrocarbon adsorbent in grasping the deteriorated state of the hydrocarbon adsorbent. As a result, the requirements for the uniformity of the characteristics of individual units of the humidity sensor are lessened, and the costs needed to develop and manufacture the humidity sensor can be reduced.

If the characteristic change of the humidity sensor is detected based on the transitional characteristics of the output data of the humidity sensor with respect to the integrated amount of moisture after the internal combustion engine has started to operate (fourth invention), then the humidity sensor preferably has characteristic data holding means for holding, in advance, data specifying the predetermined value relative to the data generated by the integrated moisture quantity data generating means, as the data of the characteristics of the individual unit of the humidity sensor. The characteristic change detecting means preferably acquires the characteristic change detecting output data of the humidity sensor using the predetermined value which is specified by the data held by the characteristic data holding means (fourteenth invention).

With the above arrangement, the predetermined value (the predetermined value relative to the data representing the integrated amount of moisture) specifying the timing at which the characteristic change detecting output data of the humidity sensor is acquired is adjusted so as to match the characteristics of the individual unit of the humidity sensor. As a consequence, the effect of characteristic variations of individual units of the humidity sensor can appropriately be compensated for.

If the characteristic change of the humidity sensor is detected based on the transitional characteristics of the output data of the humidity sensor with respect to the integrated amount of moisture after the internal combustion engine has started to operate or if the characteristic change of the humidity sensor is detected based on the transitional characteristics with respect to the elapsed period of time (fourth or fifth invention), then the humidity sensor preferably has characteristic data holding means for holding, in advance, data specifying the reference value relative to the characteristic change detecting output data as the data of the characteristics of the individual unit of the humidity sensor, and the characteristic change detecting means preferably acquires the characteristic change detecting output data of the humidity sensor using the reference value which is specified by the data held by the characteristic data holding means (fifteenth invention).

With the above arrangement, the reference value serving as a reference for detecting the characteristic change of the humidity sensor is adjusted so as to match the characteristics of the individual unit of the humidity sensor. As a consequence, the characteristic change of the humidity sensor can be detected while appropriately compensating for the effect of characteristic variations of individual units of the humidity sensor.

According to the present invention (thirteenth through fifteenth inventions) wherein the effect of characteristic variations of individual units of the humidity sensor is compensated for, the characteristic data holding means preferably comprises a resistive element having a resistance depending on the value of the data of the characteristics of the individual unit of the humidity sensor (sixteenth invention).

With the above arrangement, the characteristic data holding means can be of an inexpensive and simple structure. Since the resistance of the resistive element can be detected relatively easily, the data of the characteristics of the individual unit of the humidity sensor can easily be recognized. The characteristic data holding means should preferably be associated with a connector by which the humidity sensor is connected to an electronic circuit unit or the like which processes the output data of the humidity sensor, for example.

The humidity sensor used for monitoring the state of the hydrocarbon adsorbent is not limited to a singl


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