Title: Protection method, control circuit, and battery unit
Abstract: A protection method for preventing battery cells from over-discharging and being overcharged, a control circuit, and a battery unit are provided. In the protection method, when a set signal "1" is supplied to a set terminal, a flip-flop outputs "1". The gate of a discharge control FET then becomes "1", so that the discharge control FET is OFF regardless of a discharge control signal supplied from a voltage monitor circuit. When a reset signal "1" is supplied to a reset terminal, the flip-flop outputs "0". The discharge control FET is then switched on and off in accordance with the output of a discharge control circuit of the voltage monitor circuit. In this manner, battery cells connected to an electronic device do not over-discharge, even when they are left unused for a long period of time. Thus, the battery unit can be prevented from deteriorating and shortening the life thereof.
Patent Number: 6,989,652 Issued on 01/24/2006 to Saeki,   et al.
| Inventors:
|
Saeki; Mitsuo (Kawasaki, JP);
Ozawa; Hidekiyo (Kawasaki, JP)
|
| Assignee:
|
Fujitsu Limited (Kawasaki, JP)
|
| Appl. No.:
|
206065 |
| Filed:
|
July 29, 2002 |
Foreign Application Priority Data
| Mar 18, 1999[JP] | 11-074479 |
| Current U.S. Class: |
320/134 |
| Current Intern'l Class: |
H02J 7/00 (20060101) |
| Field of Search: |
320/134,135,136,162,163,164
361/81,88,911,92,90
|
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| 5477133 | Dec., 1995 | Earle.
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| 5493197 | Feb., 1996 | Eguchi et al.
| |
| 5547775 | Aug., 1996 | Eguchi et al.
| |
| 5612616 | Mar., 1997 | Earle.
| |
| 5617018 | Apr., 1997 | Earle.
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| 5619126 | Apr., 1997 | Lang.
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| 5680027 | Oct., 1997 | Hiratsuka et al.
| |
| 5801514 | Sep., 1998 | Saeki et al.
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| 5808444 | Sep., 1998 | Saeki et al.
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| 5905361 | May., 1999 | Saeki et al.
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| 5963019 | Oct., 1999 | Cheon.
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| 6008629 | Dec., 1999 | Saeki et al.
| |
| 6046575 | Apr., 2000 | Demuro.
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| 6172485 | Jan., 2001 | Fujita et al.
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| 6181108 | Jan., 2001 | Sudo et al.
| |
| 6465983 | Oct., 2002 | Ogata et al.
| |
| 6492791 | Dec., 2002 | Saeki et al.
| |
| 2003/0030413 | Feb., 2003 | Saeki et al.
| |
| Foreign Patent Documents |
| 36 11 484 | Oct., 1987 | DE.
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| 3611484 | Oct., 1987 | DE.
| |
| 9319 881 | May., 1996 | DE.
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| 19618236 | Dec., 1996 | DE.
| |
| 0 622 863 | Feb., 1994 | EP.
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| 2 279 802 | Jan., 1995 | GB.
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| 2 308 026 | Jun., 1997 | GB.
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| 5-3635 | Jan., 1993 | JP.
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| 07-029554 | Jan., 1995 | JP.
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| 08-079982 | Mar., 1996 | JP.
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| 09-050826 | Feb., 1997 | JP.
| |
| 10-215524 | Aug., 1998 | JP.
| |
| 11-242966 | Sep., 1999 | JP.
| |
| 11-339862 | Dec., 1999 | JP.
| |
| WO 94/1071/8 | May., 1994 | WO.
| |
| WO98/34316 | Aug., 1998 | WO.
| |
Other References
"Li ion, NIMH, and Niod charger MAX846" [Document in Chinese].
Maxim Cost-Saving Multichemistry Battery-Charger System MAX846A; Maxim Integrated
Products, Sunnyvale, CA; Sep. 1996; 12 pages.
Translation of German Office Action that cited DE 36 11 484 A1 and DE 93 19 881
U1, dated Feb. 6, 2001.
Chinese Office Action dated Sep. 5, 2003.
|
Primary Examiner: Tso; Edward H.
Assistant Examiner: Tibbits; Pia
Attorney, Agent or Firm: Arent Fox PLLC
Parent Case Text
This is a Division of Application No. 09/528,201 filed Mar. 17, 2000. The disclosure
of the prior application is hereby incorporated by reference herein in its entirety
now U.S. Pat. No. 6,492,741.
Claims
What is claimed is:
1. A protection method for protecting battery cells from over-discharging by
a protection circuit, comprising the steps of:
monitoring a voltage of each of the battery cells;
turning OFF a discharge control switch which is coupled between a load and the
battery cells when an over-discharge is monitored; and
maintaining the discharge control switch in a forced OFF state in response to
an external signal, which is external to the protection circuit, regardless of
whether the over-discharge is monitored.
2. The protection method as claimed in claim 1, further comprising the step of:
releasing the discharge control switch from the forced OFF state in response
to an external release signal.
3. The protection method as claimed in claim 1, further comprising the step of:
releasing the discharge control switch from the forced OFF state when the battery
cells are being charged.
4. The protection method as claimed in claim 1, further comprising the step of:
releasing the discharge control switch from the forced OFF state in response
to an overcharged state of at least one of the battery cells.
5. The protection method as claimed in claim 1, further comprising the step of:
releasing the discharge control switch from the forced OFF state when the voltage
of at least one of the battery cells reaches a predetermined voltage value.
6. A control circuit in a protection circuit for a device having a discharge
control switch which controls discharge and is coupled between a load and battery
cells supplying power to the load, said control circuit comprising:
a monitor circuit configured to judge whether at least one of the battery cells
is in an over-discharged state based on voltages inputted from the battery cells,
and to turn OFF the discharge control switch when at least one of the battery cells
is in an over-discharged state; and
a circuit configured to maintain the discharge control switch in a forced OFF
state in response to an external signal, which is external to the protection circuit,
regardless of whether the over-discharged state is monitored in said monitor circuit.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention generally relates to a protection method, a control circuit,
and a battery unit. More particularly, the present invention relates to a protection
method for preventing batteries from over-discharging and being overcharged, and
a control circuit and a battery unit both employed in said protection method.
In recent years, lithium ion (Li+) batteries have been replacing nickel-cadmium
(NiCd) batteries and nickel-metal-hydrogen (NiMH) batteries in portable electronic
devices such as notebook-type personal computers. Compared with the NiCd batteries
and NiMH batteries, the Li+ batteries are lighter but have a larger capacity per
unit volume. For this reason, the Li+ batteries are suitable for a device which
is preferably light and required to endure continuous use for a long time.
In an over-discharged state, however, the Li+ batteries deteriorate rapidly.
Therefore,
the Li+ batteries need to be prevented from over-discharging.
2. Description of the Related Art
A battery unit used in a portable electronic device has a plurality of battery
cells connected in series. The maximum number of battery cells connected in series
in one battery unit is determined by the relationship between the output voltage
of the battery unit and a power source voltage supplied from outside at the time
of charging. For instance, the output voltage of one NiCd battery cell or one NiMH
battery cell is 1.2 V, and the power source voltage supplied at the time of charging
is approximately 1.7 V. Since a 16-V output voltage of a battery unit is the most
suitable for a general purpose electronic device, the maximum number of NiCd or
NiMH battery cells connected in series in the battery unit is 9. On the other hand,
the highest possible output voltage of one Li+ battery cell is approximately 4.2
V. Accordingly, the maximum number of Li+ battery cells connected in series in
one battery unit is 3.
Unlike a NiCd battery unit and a NiMH battery unit, the Li+ battery unit has
a function to protect against short-circuiting inside and outside the Li+ battery
unit. This prevents the Li+ battery unit from deteriorating and shortening its
life. For instance, if short-circuiting occurs inside or outside the Li+ battery
unit, a fuse cuts off an over-discharging current or overcharging current when
the discharging current or charging current becomes larger than a predetermined
current value. Thus, the LI+ battery unit is prevented from deteriorating and shortening
its life.
FIG. 1 is a block diagram of an example battery unit of the prior art, and FIG.
2 is a circuit diagram of a voltage monitor circuit of the example battery unit
of the prior art.
In FIGS. 1 and 2, a battery unit
100 comprises battery cells E
1,
E
2, and E
3 connected as shown in the figures, a voltage monitor circuit
101, a fuse
102, p-channel FETs
103 and
104, and power
supply terminals
105 and
106.
The battery cells E
1, E
2, and E
3 are connected in series.
The FET
103 is a charge control FET which functions as a charge control
switch. The FET
104 is a discharge control FET which functions as a discharge
control switch. The voltage monitor circuit
101 monitors the voltages of
the battery cells E
1, E
2, and E
3. In accordance with the respective
voltages of the battery cells E
1, E
2, and E
3, the voltage
monitor circuit
101 switches on and off the FETs
103 and
104.
As shown in FIG. 2, the voltage monitor circuit
101 comprises an overcharge
monitor circuit
101a and an over-discharge monitor circuit
101b.
The overcharge monitor circuit
101a monitors whether the battery
cells E
1, E
2, and E
3 are in an overcharged state, and switches
off the FET
103 when the battery cells are in an overcharged state. The
over-discharge monitor circuit
101b monitors whether the battery
cells E
1, E
2, and E
3 are in an over-discharged state, and
switches off the FET
104 when the battery cells E
1, E
2, and
E
3 are in an over-discharged state.
The overcharge monitor circuit
101a comprises comparators
121,
122, and
123, reference power sources e
1a, e
1b,
and e
1c, and an OR gate
124.
The comparator
121 compares the voltage of the battery cell E
1
with a reference voltage Vref
1 generated by the reference power source e
1a.
If the voltage of the battery cell E
1 is higher than the reference voltage
Vref
1, the comparator
121 outputs "1". If the voltage of the battery
cell E
1 is lower than the reference voltage Vref
1, the comparator
121 outputs "0". Here, "1" indicates that the output of a comparator is
at the high logic level, and "0" indicates that the output of a comparator is at
the low logic level. The comparator
122 compares the voltage of the battery
cell E
2 with a reference voltage Vref
1 generated by the reference
power source e
1b. If the voltage of the battery cell E
2 is
higher than the reference voltage Vref
1, the comparator
122 outputs
"1". If the voltage of the battery cell E
2 is lower than the reference voltage
Vref
1, the comparator
122 outputs "0". The comparator
123
compares the voltage of the battery cell E
3 with a reference voltage Vref
1
generated by the reference power source e
1c. If the voltage of the
battery cell E
3 is higher than the reference voltage Vref
1, the comparator
123 outputs "1". If the voltage of the battery cell E
3 is lower than
the reference voltage Vref
1, the comparator outputs "0".
The outputs of the comparators
121,
122, and
123 are supplied
to the OR gate
124. The OR gate
124 performs an OR operation on the
outputs of the comparators
121,
122, and
123, and supplies
a result of the OR operation to the gate of the FET
103. If any of the outputs
of the comparators
121,
122, and
123 is "1", i.e., if any
of the battery cells E
1, E
2, and E
3 is in an overcharged state
and the signal supplied from the OR gate
124 to the gate of the FET
103
is "1", the FET
103 is switched off so as to prevent overcharge.
The over-discharge monitor circuit
101b comprises comparators
111,
112, and
113, reference power sources e
2a, e
2b,
and e
2c, and an OR gate
114.
The comparator
111 compares the voltage of the battery cell E
1
with a reference voltage Vref
2 generated by the reference power source e
2a.
If the voltage of the battery cell E
1 is higher than the reference voltage
Vref
2, the comparator
111 outputs "0". If the-voltage of the battery
cell E
1 is lower than the reference voltage Vref
2, the comparator
111 outputs "1". The comparator
112 compares the voltage of the battery
cell E
2 with a reference voltage Vref
2 generated by the reference
power source e
2b. If the voltage of the battery cell E
2 is
higher than the reference voltage Vref
2, the comparator
112 outputs
"0". If the voltage of the battery cell E
2 is lower than the reference voltage
Vref
2, the comparator
112 outputs "1". The comparator
113
compares the voltage of the battery cell E
3 with a reference voltage Vref
2
generated by the reference power source e
2c. If the voltage of the
battery cell E
3 is higher than the reference voltage Vref
2, the comparator
113 outputs "0". If the voltage of the battery cell E
3 is lower than
the reference voltage Vref
2, the comparator
113 outputs "1".
The outputs of the comparators
111,
112, and
113 are supplied
to the OR gate
114. The OR gate
114 performs an OR operation on the
outputs of the comparators
111,
112, and
113, and supplies
a result of the OR operation to the gate of the FET
104. If any of the outputs
of the comparators
111,
112, and
113 is "1", i.e., if any
of the battery cells E
1, E
2, and E
3 is in an over-discharged
state and the signal supplied from the OR gate
114 to the gate of the FET
104 is "1", the FET
104 is switched off so as to prevent over-discharge.
When a current larger than a certain current value flows, the fuse
102
fuses and cuts off the current. By doing so, the fuse
102 serves as a part
of a double protection circuit in a case where the voltage monitor circuit
100
does not properly cut off the large current or the FETs
103 and
104
do not properly function to cut off the large current due to some trouble such
as short-circuiting.
The power supply terminals
105 and
106 are connected to an electronic
device
130, as shown in FIG.
1. The electronic device
130
comprises a power source circuit
131 and a device main body
132.
The power source circuit
131 converts a d.c. voltage supplied from the battery
unit
100 to a d.c. voltage to be used in the device main body
132.
At the time of shipping, the battery unit
100 is connected to the electronic
device
130. The battery unit
100 may be fixed to the electronic device
130 with screws. If the battery unit
100 and the electronic device
130 are packed separately in such a case, the package becomes large, and
a large amount of cushioning material is required. Moreover, after unpacking, the
user has to take the trouble to screw the battery unit
100 to the electronic
device
130.
In a case of an electronic device having built-in dry batteries, an insulating
sheet is inserted between the dry batteries and the electrodes of the electronic
device. The user normally removes the insulating sheet when he/she starts using
the electronic device. By removing the insulating sheet, the dry batteries and
the electronic device are connected, and electric power is supplied from the dry
batteries to the electronic device. Compared with the dry batteries, however, the
battery unit
100 has more connection pins for connection with the electronic
device
130. Also, the connection connector of the battery unit
100
has a more complicated structure. For these reasons, an insulating sheet cannot
be inserted between the battery unit
100 and the electronic device
130,
and, at the time of shipping, the battery unit
100 is already mounted on
the electronic device
130, as shown in FIG.
1.
The battery unit
100 shown in FIG. 1 remains connected to the power source
circuit
131 even when the power switch of the electronic device
130
is turned off. The power source circuit
131 is formed by a DC-DC converter,
and consumes electric current even when the output is cut off. The voltage monitor
circuit
101 of the battery unit
100 also constantly consumes a small
amount of electric current. Because of this, after the shipping of the electronic
device
130, the battery cells E
1, E
2, and E
3 of the
battery unit
100 are consumed. If the battery unit
100 is in an over-discharged
state due to the consumption of the battery cells E
1, E
2, and E
3,
the FET
104 is switched off, and the battery cells E
1, E
2,
and E
3 are disconnected from the electronic device
130. If the electronic
device
130 is left unpacked for an even longer period of time, the battery
cells E
1, E
2, and E
3 might over-discharge due to current consumed
by the voltage monitor circuit
101.
SUMMARY OF THE INVENTION
A general object of the present invention is to provide a protection method, a
control circuit, and a battery unit, in which the above disadvantages are eliminated.
A more specific object of the present invention is to provide a protection method
in which built-in battery cells never over-discharge even if connected to an electronic
device for a long period of time, thereby preventing the battery unit from deteriorating
and shortening the life thereof.
The above objects of the present inventions are achieved by a protection method
of protecting battery cells from over-discharging. This method comprises the steps
of: monitoring the voltage of each of the battery cells; controlling a discharge
control switch connected between a load and the battery cells in accordance with
the voltage of each of the battery cells; and maintaining the discharge control
switch in a forced OFF state in accordance with a forced off signal supplied from
outside. In this method, the discharge control switch is released from the forced
OFF state in accordance with a release signal supplied from outside. The discharge
control switch is also released from the forced OFF state when the battery cells
are being charged. The discharge control switch is also released from the forced
OFF state when any of the battery cells is in an overcharged state. The discharge
control switch is also released from the forced OFF state when the voltage of any
of the battery cells reaches a predetermined voltage value.
With the above constitution, by maintaining the switch in the forced OFF state
in accordance with the forced OFF signal supplied from outside, the battery cells
can be prevented from over-discharging even when the battery cells go uncharged
over a long period of time. Thus, the battery cells can be prevented from deterioration.
In the case where the discharge control switch is released from the forced OFF
state in accordance with a release signal supplied from outside, a normal charge
and discharge control operation can be performed.
In the case where the discharge control switch is released from the forced OFF
state when the battery cells are charged, the forced OFF state can be automatically
cancelled when the user starts using the electronic device.
In the case where the discharge control switch is released from the forced OFF
state when the battery cells are in an overcharged state, the discharge control
switch does not restrict discharging in an overcharged state, thereby protecting
the battery cells.
In the case where the discharge control switch is also released from the forced
OFF state when the voltage of any of the battery cells reaches a predetermined
voltage value, the forced OFF state can be automatically cancelled before the battery
cells are overcharged.
The above and other objects and features of the present invention will become
more apparent from the following description taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a block diagram of an example battery unit of the prior art;
FIG. 2 is a block diagram of a voltage monitor circuit of an example battery
unit of the prior art;
FIG. 3 is a block diagram of a first embodiment of the present invention;
FIG. 4 is a block diagram of a voltage monitor circuit of the first embodiment
of the present invention;
FIGS. 5A to 5E illustrates an operation of a discharge control circuit
of the first embodiment of the present invention;
FIG. 6 is a block diagram of a first modification of the first embodiment of
the present invention;
FIG. 7 is a block diagram of a second modification of the first embodiment of
the present invention;
FIG. 8 is a block diagram of a battery unit of a second embodiment of the present invention;
FIG. 9 is a block diagram of a battery unit of a third embodiment of the present invention;
FIG. 10 is a block diagram of a battery unit of a fourth embodiment of the present invention;
FIG. 11 is an external perspective view of a battery unit of the present invention;
FIG. 12 is a perspective view of the battery unit of FIG. 11 without a cover; and
FIG. 13 is a perspective view of the battery unit of FIG. 11 without a substrate.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following is a description of embodiments of the present invention, with
reference to the accompanying drawings.
FIG. 3 is a block diagram of a first embodiment of the present invention. In
this figure, the same components as in FIG. 1 are indicated by the same reference numerals.
A battery unit
1 of this embodiment has a discharge control circuit
2
between a voltage monitor circuit
101 and a discharge control FET
104.
The discharge control circuit
2 is connected to a set terminal
3,
a reset terminal
4, and an over-discharge control circuit
101b
(shown in FIG. 2) of the voltage monitor circuit
101. The discharge
control circuit
2 holds a discharge control signal at "1" when the set terminal
3 is set at "1", so as to turn off the discharge control FET
104
regardless of a discharge control signal outputted from the over-discharge control
circuit
101b. When the reset terminal
4 is set at "1", the
discharge control signal outputted from the over-discharged control signal is supplied
to the discharge control FET
104.
A FET
103 shown in FIGS. 3 to
10 is a charge control FET which
functions
as a charge control switch. The discharge control FET
104 shown in FIGS.
3 to
10 functions as a discharge control switch. These FETs are p-channel
FETs, which are ON when the potential at the gate side is at the low level.
FIG. 4 is a circuit diagram of the discharge control circuit of the first embodiment
of the present invention.
The discharge control circuit
2 comprises a flip-flop (FF)
5, OR
gates
6 and
7, and a comparator
8.
The flip-flop
5 has a set terminal and a reset terminal. The output of
the flip-flop
5 is set at "1" when its set terminal is set at "1", The output
of the flip-flop
5 is reset at "0" when its reset terminal is set at "1".
The set terminal
3 is connected to the set terminal of the flip-flop
5,
and the output of the OR gate
6 is supplied to the reset terminal of the
flip-flop
5.
The OR gate
6 is supplied with a reset signal applied to the reset terminal
4 and the output of the comparator
8 so as to perform an OR operation
on the reset signal and the output of the comparator
8. The comparator
8
detects a voltage between the source and the drain of the charge control FET
103.
If the voltage between the source and the drain is higher than a threshold value,
the comparator
8 outputs a high-level signal. If the voltage between the
source and the drain is lower than the threshold value, the comparator
8
outputs a low-level signal. In this manner, the comparator
8 judges whether
the charging voltage is higher than a predetermined level or not from the voltage
between the source and the drain of the charge control FET
103, thereby
resetting the flip-flop
5. When the flip-flop
5 is set and the discharge
control FET
104 is OFF before charging, the comparator
8 also detects
electrification from the voltage between the source and the drain of the charge
control FET
103. If electrification is detected, the flip-flop
5
is reset, the output of the flip-flop
5 becomes "low", and the discharge
control FET
104 is turned on.
When the set terminal
3 becomes "1", the flip-flop
5 outputs "1".
When the output of the reset terminal
4 or the output of the comparator
8 becomes "1", the flip-flop
5 outputs "0". The output of the flip-flop
5 is supplied to the OR gate
7.
The OR gate
7 is supplied with the output of the over-discharge control
circuit
101b as well as the output of the flip-flop
5. The
OR gate
7 performs an OR operation on the output of the flip-flop and the
output of the over-discharge control circuit
101b.
The output of the OR gate
7 is supplied to the discharge control FET
104.
The discharge control FET
104 is OFF when the output of the OR gate
7
is "1", and is ON when the output of the OR gate is "0". In other words, when the
flip-flop
5 is set, the discharge control FET
104 becomes "1" and
is turned off. When the flip-flop
5 is reset and outputs "0", the discharge
control FET
104 is turned on or off depending on the output of the over-discharge
control circuit
101b of the voltage monitor circuit
101.
FIGS. 5A to
5E illustrate an operation of a charge control circuit of
the first embodiment of the present invention. FIG. 5A shows the voltage between
a terminal
105 and a terminal
106. FIG. 5B shows a set signal inputted
into the set terminal
3. FIG. 5C shows the output of the flip-flop
5.
FIG. 5D shows the gate voltage of the discharge control FET
104. FIG. 5E
shows a waveform chart of a reset signal inputted into the reset terminal
4.
At timing t
1, a set signal "1" is supplied to the set terminal
3
as shown in FIG.
5B. The output of the flip-flop
5 is then set at
"1" as shown in FIG. 5C, and the gate of the discharge control FET
104 becomes
"1" as shown in FIG.
5D. While the gate is "1", the discharge control FET
104 is turned off, and the output voltage of the terminal
105 becomes
0 V as shown in FIG.
5A. Since the gate of the discharge control FET
104
is fixed at "1" regardless of the charge control signal supplied from the voltage
monitor circuit
101, the discharge control FET
104 is turned off
regardless of the state of each of battery cells E
1, E
2, and E
3.
At a timing t
2, a reset signal "1" is supplied to the reset terminal
4
as shown in FIG.
5E. The output of the flip-flop
5 is then reset
at "0" as shown in FIG.
5C. When the output of the flip-flop
5 is
"0", the OR gate
7 directly outputs the output of the charge control circuit
101b of the voltage monitor circuit
101.
Accordingly, the discharge control FET
104 is switched depending
on the output of the charge control circuit
101b of the voltage monitor
circuit
101. When the battery cells E
1, E
2, and E
3
are in an over-discharging state, the discharge control FET
104 is turned off.
The battery unit
1 is mounted on an electronic device
11, and supplies
power to the electronic device
11. The electronic device comprises a DC-DC
converter
12, a device main body
13, a voltage monitor circuit
14,
a regulator
15, a main switch
16, and a reset switch
17.
The DC-DC converter
12 is connected to the power source terminal
105
of the battery unit
1, and converts the voltage supplied from the battery
unit
1 to a desired voltage. The DC-DC converter
12 is also connected
to the regulator
15, and converts the voltage supplied from the regulator
15 to a desired voltage.
The voltage converted by the DC-DC converter
12 is then supplied to the
device main body
13 via the main switch
16. The main switch
16
is turned on to supply the voltage converted by the DC-DC converter
12 to
the device main body
13. The main switch
16 is interlocked with the
reset switch
17. When the main switch
16 is turned on, the reset
switch
17 is also turned on.
When the reset switch
17 is turned on, a monitoring voltage is applied
to the reset terminal
4 of the battery unit
1. Thus, the reset terminal
4 becomes "1". When the reset terminal
4 becomes "1", the discharge
control FET
104 is released from the OFF state, and the discharge control
FET
104 is switched on and off depending on the monitoring result of the
voltage monitor circuit
101. Before the electronic device
11 is shipped,
the battery unit
1 has the battery cells E
1, E
2, and E
3
all charged to a certain extent. A voltage is then applied to the set terminal
3, so that the set terminal
3 becomes "1". Thus, the output of the
flip-flop
5 is fixed at "1", and the discharge control FET
104 is
fixed in the OFF state. The battery unit
1 is then mounted on the electronic
device
11.
With the electronic device
11, an instruction is provided to connect
an AC adapter
18 and switch on the main switch
16 after undoing the
package of the electronic device
11. After the main switch
16 is
switched on, the reset switch
17 is switched on, and the reset terminal
4 becomes "1" due to the monitoring voltage outputted from a terminal
9.
The discharge control FET
104 is thus switched on.
After being released from the OFF state, the discharge control FET
104
is switched on and off depending on the monitoring result of the voltage monitor
circuit
101, i.e., the charging voltages of the respective battery cells
E
1, E
2, and E
3.
In this embodiment, the discharge control FET
104 is fixed in the OFF
state
at the time of shipping, so that the connection of the battery cells E
1,
E
2, and E
3 with the DC-DC converter
12 that consumes a large
amount of power during a non-operation period can be certainly severed. Thus, the
amount of discharge of the battery unit
1 during the period between the
shipping and the start of use can be restricted to a minimum amount. In this manner,
even if the electronic device
11 is not used for a long period of time after
the shipping, the battery cells E
1, E
2, and E
3 of the battery
unit
1 do not over-discharge, and can be prevented from deteriorating.
The voltage monitor circuit
101 and the discharge control circuit
2
shown in FIGS. 3 and 4 can be respectively formed by one IC. In a case where the
voltage monitor circuit
101 is formed by one IC, terminals for connections
between the voltage monitor circuit
101 and the respective battery cells
E
1, E
2, and E
3, and a terminal for a signal line with the
discharge control circuit
2 are employed. If the discharge control circuit
2 is formed by one IC, terminals for connecting the discharge control circuit
2 and the FETs
103 and
104 are employed. Also, each IC is
provided with terminals for the battery cells, the FETs, a reset signal and a set
signal shown in FIGS. 3 and 4. Although these terminals are not shown in the drawings,
they should be apparent to those skilled in the art, and should be construed as
being included in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
may also be formed by one IC. In such a case, the one IC is provided with terminals
for connections with the respective battery cells E
1, E
2, and E
3,
for connections with the FETs
103 and
104, and for signals such as
a reset signal and a set signal. Although these terminals are not shown in the
drawings, they should be apparent to those skilled in the art, and should be construed
as being included in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
including the FETs
103 and
104 may also be formed by one IC. In such
a case, the one IC is also provided with terminals for connections with the respective
battery cells E
1, E
2, and E
3, and for signals such as a reset
signal and a set signal. Although these terminals are not shown in the drawing,
they should be apparent to those skilled in the art, and should be construed as
being included in the disclosure of the present invention.
Although the discharge control FET
104 of the battery unit
1
is released from the OFF state by switching on the main switch
16 of the
electronic device
11 in the above embodiment, it is possible to release
the discharge control FET
104 from the OFF state by connecting the AC adapter
18 to the electronic device
11.
FIG. 6 is a block diagram of a first modification of the first embodiment of
the present invention. In this figure, the same components as in FIG. 3 are indicated
by the same reference numerals.
This modification differs from the first embodiment of FIG. 3 in the electronic
device. An electronic device
21 of this modification is not provided with
the reset switch
17 of FIG. 3, and the output of the regulator
15
is connected not only to the DC-DC converter
12 but also to the reset terminal
4 of the battery unit
1.
In this modification, when the AC adapter
18 is connected to the electronic
device
21, the output of the regulator
15 is connected not only to
the DC-DC converter
12 but also to the reset terminal
4 of the battery
unit
1. In other words, when the AC adapter
18 is connected to the
electronic device
21, the reset terminal
4 of the battery unit
1
becomes "1".
When the reset terminal
4 becomes "1", the discharge control FET
104
is released from the OFF state, and is switched on and off depending on monitoring
results from the voltage monitor circuit
101.
Although the discharge control FET
104 is released from the OFF state
by setting the reset terminal
4 at "1" in this modification, the discharge
control FET
104 may be released from the OFF state by the voltage between
the source and the drain of the charge control FET
103.
FIG. 7 is a block diagram of a second modification of the first embodiment of
the present invention. In this figure, the same components as in FIG. 3 are indicated
by the same reference numerals.
This modification differs from the first embodiment shown in FIG. 3 in the electronic
device. An electronic device
31 of this modification is structurally the
same as a general electronic device which is driven by the AC adapter
18
or a battery. In other words, the electronic device
31 is not provided with
the terminal connected to the reset terminal
4 of the battery unit
1.
In this modification, the AC adapter
18 is connected to the electronic
device
31, so that the output DC voltage of the AC adapter
18 is
supplied to the regulator
15. The regulator
15 converts the output
DC voltage of the AC adapter
18 to a desired voltage, and supplies the converted
voltage to the DC-DC converter
12. Here, the output voltage of the regulator
15 is supplied as a charging voltage to the terminal
105 of the battery
unit
1.
The discharge control FET
104 is connected between the source and the
drain of the charge control FET
103 in such a manner that the anode of a
diode D
104 faces the terminal
105 while the cathode of the diode
D
104 faces the charge control FET
103. Accordingly, when a charging
voltage is supplied from the regulator
15 to the terminal
105, the
voltage between the charge control FET
103 and the discharge control FET
104 becomes higher, and a voltage is applied in the direction opposite to
the discharging direction.
The discharge control circuit
2 monitors the voltage between the source
and the drain of the charge control FET
103 using the comparator
8
shown in FIG.
4. The comparator
8 outputs "1" when the voltage between
the source and the drain of the charge control FET
103 is opposite to the
discharging direction, i.e., when the voltage is high on the side of the terminal
105 and low on the side of the battery cells E
1, E
2, and E
3.
Since the output of the comparator
8 is connected to the reset terminal
of the flip-flop
5, the flip-flop
5 is reset when the output of the
comparator
8 becomes "1". Thus, the discharge control FET
104 is
released from the OFF state.
As described above, the battery unit
1 of this modification can be applied
to the conventional electronic device
31 having no circuit for setting the
reset terminal
4 at "1". Even if the electronic device
31 is not
used for a long period of time after the shipping, the battery cells E
1,
E
2, and E
3 of the battery unit
1 do not over-charge. Thus,
the battery cells E
1, E
2, and E
3 can be prevented from deteriorating.
In the first and second modifications, the voltage monitor circuit
101
and the discharge control circuit
2 shown in FIGS. 6 and 7 may be respectively
formed by one IC, as in the case of the first embodiment shown in FIGS. 3 and 4.
In a case where the voltage monitor circuit
101 is formed by one IC, terminals
for connections between the voltage monitor circuit
101 and the respective
battery cells E
1, E
2, and E
3, and a terminal for a signal
line with the discharge control circuit
2 are employed. In a case where
the discharge control circuit
2 is formed by one IC, terminals for connections
between the discharge control circuit
2 and the FETs
103 and
104
are employed. Also, each IC may be provided with terminals for connections with
the battery cells and the FETs, and terminals for reset and set signals. Although
these terminals are not shown in the drawings, they should be apparent to those
skilled in the art, and should be construed as being included in the disclosure
of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
shown in FIGS. 6 and 7 may also be formed by one IC. In such a case, the one IC
is provided with terminals for connections with the respective battery cells E
1,
E
2, and E
3, and terminals for connections with the FETs
103
and
104. Also, the IC may be provided with terminals for connections with
the battery cells and the FETs, and for reset and set signals. Although these terminals
are not shown in the drawings, they should be apparent to those skilled in the
art, and should be construed as being included in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
including the FETs
103 and
104 may also be formed by one IC. In such
a case, the one IC is provided with terminals for connections with the respective
battery cells. The one IC may also be provided with terminals for the battery cells
and reset and set signals. Although these terminals are not shown in the drawings,
they should be apparent to those skilled in the art, and should be construed as
being included in the disclosure of the present invention.
Although the discharge control circuit
2 of this embodiment resets
the flip-flop
5 depending on the voltage of the reset terminal
4
or the voltage between the source and the drain of the charge control FET
103,
it is also possible to set or reset the flip-flop
5 depending on a signal
for controlling the charge control FET
103.
FIG. 8 is a block diagram of a battery unit of a second embodiment of the present
invention. In this figure, the same components as in FIG. 4 are indicated by the
same reference numerals.
A battery unit
41 of this embodiment is formed by adding an OR gate
42
and a NOR gate
43 to the battery unit
1 shown in FIG.
4. The
OR gate
42 performs an OR operation on the output of the reset terminal
4, the output of the comparator
8, and a charge control signal for
controlling the charge control FET
103. The NOR gate
43 performs
a NOR operation on the input of the set terminal
3 and the charge control
signal for the charge control FET
103.
In this embodiment, the voltage monitor circuit
101 detects overcharge
in the battery cells E
1, E
2, and E
3. When the charge control
signal supplied to the gate of the charge control FET
103 is "1", the OR
gate
42 outputs "1", The flip-flop
5 is then reset, so that the discharge
control FET
104 is released from the OFF state. Accordingly, when there
is overcharge in the battery cells E
1, E
2, and E
3, the discharge
control FET
104 is switched on by the flip-flop
5, so as not to prevent
the battery cells E
1, E
2, and E
3 from discharging.
When the charge control signal for controlling the charge control FET
103
and the set signal from the set terminal
3 are both "0", the NOR gate
43
outputs "1". In an overcharge state, the output of the flip-flop
5 is not
set at "1" by the NOR gate
43. Accordingly, the charge control FET
104
is on, and does not prevent the battery cells E
1, E
2, and E
3
from discharging.
In this embodiment, the charge control FET is never fixed in the OFF state when
the battery cells E
1, E
2, and E
3 are overcharged.
As in the first embodiment, the voltage monitor circuit
101 and the discharge
control circuit
2 shown in FIG. 8 may each be formed by one IC. In a case
where the voltage monitor circuit
101 is formed by one IC, terminals for
connections between the voltage monitor circuit and the respective battery cells
E
1, E
2, and E
3, and terminals for a signal line of the discharge
control circuit
2 are employed. In a case where the discharge control circuit
2 is formed by one IC, terminals for connections between the discharge control
circuit
2 and the FETs
103 and
104 are employed. Each IC is
also provided with terminals for connecting the IC to the battery cells and FETs,
and terminals for reset and set signals. Although these terminals are not shown
in the drawings, they should be apparent to those skilled in the art, and should
be construed as being included in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
shown in FIG. 8 may be formed by only one IC. In such a case, the IC is provided
with terminals for connections between the IC and the respective battery cells
E
1, E
2, and E
3, and terminals for connections between the
IC and the FETs
103 and
104. The IC is also provided with terminals
for connecting the IC to the battery cells and FETs, and terminals for reset and
set signals. Although these terminals are not shown in the accompanying drawings,
they should be apparent to those skilled in the art, and should be construed as
being included in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
including the FETs
103 and
104 may also be formed by only one IC.
In such a case, the IC is provided with terminals for connections between the IC
and the respective battery cells E
1, E
2, and E
3. The IC is
also provided with terminals for battery cells and terminals for reset and set
signals. Although these terminals are not shown in the accompanying drawings, they
should be apparent to those skilled in the art, and should be construed as being
included in the disclosure of the present invention.
Although an overcharge state of the battery cells E
1, E
2,
and E
3 is detected from the monitor result of the voltage monitor circuit
101 in this embodiment, the voltage of each of the battery cells E
1,
E
2, and E
3 may be detected so that the charge control FET
103
is fixed in an OFF state by a voltage smaller than the monitoring voltage.
FIG. 9 is a block diagram of a battery cell unit of a third embodiment of the
present invention. In this figure, the same components as in FIG. 8 are indicated
by the same reference numerals.
A battery unit
51 of this embodiment is formed by adding a voltage detector
circuit
52 to the battery unit
4 shown in FIG.
8.
The voltage detector circuit
52 comprises reference voltage sources ea,
eb, and ec, comparators
53,
54, and
55, a NAND gate
56,
an inverter
57, and an OR gate
58.
The comparator
53 compares the battery cell E
1 with the reference
voltage source ea. If the voltage of the battery cell E
1 is higher than
the voltage of the reference voltage source ea, the comparator
53 outputs
"1". If the voltage of the battery cell E
1 is lower than the voltage of
the reference voltage source eb, the comparator
53 outputs "0". The comparator
54 compares the battery cell E
2 with the reference voltage eb. If
the voltage of the battery cell E
2 is higher than the voltage of the reference
voltage source eb, the comparator
54 outputs "1". If the voltage of the
battery cell E
2 is lower than the voltage of the reference voltage source
eb, the comparator
54 outputs "0". The comparator
54 compares the
battery cell E
3 with the reference voltage source ec. If the voltage of
the battery cell E
3 is higher than the voltage of the reference voltage
source ec, the comparator
55 outputs "1". If the voltage of the battery
cell E
3 is lower than the voltage of the reference voltage source ec, the
comparator
55 outputs "0". Here, the voltages generated by the reference
voltage sources ea, eb, and ec are uniformly set at 0 V.
The outputs of the comparators
53 to
55 are supplied to the NAND
gate
56. The NAND gate
56 performs a NAND operation on the outputs
of the comparators
53 to
55. The output of the NAND gate
56
is supplied to the OR gate
58 via the inverter
57.
The NAND gate
56 and the inverter
57 constitute an AND gate. When
all the outputs of the comparator
53 to
55 are "1", the AND gate
outputs a high-level signal.
The output of the inverter
57 is supplied to the OR gate
58. A
discharge control signal for controlling the charge control FET
103 is supplied
to the OR gate
58. The OR gate performs an OR operation on the output of
the inverter
57 and the discharge control signals for controlling the charge
control FET
103. The output of the OR gate
58 is then supplied to
the OR gate
42 of the discharge control circuit
2.
In the above manner, when the battery cells E
1, E
2, and E
3
are overcharged, the flip-flop
5 is automatically reset, thereby canceling
the OFF state of the discharge control FET
104.
As in the first and second embodiments, the voltage monitor circuit
101
and the discharge control circuit
2 shown in FIG. 9 may each be formed by
one IC. In a case where the voltage monitor circuit
101 is formed by one
IC, terminals for connections between the voltage monitor circuit
101 and
the respective battery cells E
1, E
2, and E
3, and a terminal
for a signal line with the discharge control circuit
2 are employed. In
a case where the discharge control circuit
2 is formed by one IC, terminals
for connections between the discharge control circuit
2 and the FETs
103
and
104 are employed. Each IC is also provided with terminals for connecting
the IC to the battery cells and the FETs, and terminals for reset and set signals.
Although these terminals are not shown in the accompanying drawings, they should
be apparent to those skilled in the art, and should be construed as being included
in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
shown in FIG. 9 may be formed by only one IC. In such a case, the IC is provided
with terminals for connections between the IC and the respective battery cells
E
1, E
2, and E
3, and terminals for connections with the FETs
103 and
104. Also, the IC is provided with terminals for connecting
the IC to the battery cells and the FETs, and terminals for reset and set signals.
Although these terminals are not shown in the accompanying drawings, they should
be apparent to those skilled in the art, and should be construed as being included
in the disclosure of the present invention.
The voltage monitor circuit
101 and the discharge control circuit
2
including the voltage detector circuit
52 may be formed by only one IC.
In such a case, the IC is provided with terminals for connections between the IC
and the respective battery cells E
1, E
2, and E
3, and terminals
for connections with the FETs
103 and
104. Also, the IC is provided
with terminals for connecting the IC to the battery cells and the FETs, and terminals
for reset and set signals. Although these terminals are not shown in the accompanying
drawings, they should be apparent to those skilled in the art, and should be construed
as being included in the disclosure of the present invention.
The voltage monitor circuit
101, the discharge control circuit
2,
and the voltage detector circuit
52, including the FETS
103 and
104,
may be formed by only one IC. In such a case, the IC is provided with terminals
for connections between the IC and the respective battery cells E
1, E
2,
and E
3. Also, the IC is provided with terminals for the battery cells, and
reset and set signals. Although these terminals are not shown in the accompanying
drawings, they should be apparent to those skilled in the art, and should be constr