Senior Fitness - Exercise and Nutrition for Aging Men and Women
FREE Article Feed for your website.
Bio-Medical Research Article Database
Informative Articles on Life, Love and Happiness
Tutorials on Business to Writing
Famous Quotes from Famous People
Song Lyric Information
New US Patent Information
Comprehensive List of Content by Category
Online Auctions and Shopping Related Articles
Article Search
Most Recent Articles

Reaction systems for making N-(phosphonomethyl) glycine compounds Number:7,015,351 from the United States Patent and Trademark Office (PTO) owispatent

Home    Author Login    Submit Article    Article Search    Add Your Link    Edit Your Link    Contact Us    Advertising    Disclaimer

   

Google
 

Top Breaking News
     Singer Whitney Houston Dead at 48 by VOA News
     Reports: Tibetan Nun Sets Herself on Fire by VOA News
     White House: US Deficit To Rise, Then Fall by Kent Klein

Title: Reaction systems for making N-(phosphonomethyl) glycine compounds

Abstract: This invention generally relates to liquid phase oxidation processes for making N-(phosphonomethyl)glycine (also known in the agricultural chemical industry as glyphosate) and related compounds. This invention, for example, particularly relates to processes wherein an N-(phosphonomethyl)iminodiacetic acid (NPMIDA) substrate (i.e., N-(phosphonomethyl)iminodiacetic acid, a salt of N-(phosphonomethyl)iminodiacetic acid, or an ester of N-(phosphonomethyl)iminodiacetic acid) is continuously oxidized to form an N-(phosphonomethyl)glycine product (i.e., N-(phosphonomethyl)glycine, a salt of N-(phosphonomethyl)glycine, or an ester of N-(phosphonomethyl)glycine). This invention also, for example, particularly relates to processes wherein an N-(phosphonomethyl)iminodiacetic acid substrate is oxidized to form an N-(phosphonomethyl)glycine product, which, in turn, is crystallized (at least in part) in an adiabatic crystallizer.

Patent Number: 7,015,351 Issued on 03/21/2006 to Haupfear,   et al.


Inventors: Haupfear; Eric (O'Fallon, MO); Heise; Jerald D. (St. Louis, MO); Jorgenson; Amy L. (Richmond Heights, MO); Rogers; Michael (Maryland Heights, MO); Chien; Henry (St. Louis, MO); Casanova; Eduardo (Chesterfield, MO); Hooper; William (St. Louis, MO); Scholle; William (St. Louis, MO); Arhancet; Juan (Creve Coeur, MO); Leiber; Mark A. (St. Peters, MO); Wittler, legal representative; Karen A. (Muscatine, IA)
Assignee: Monsanto Technology LLC (St. Louis, MO)
Appl. No.: 863885
Filed: May 22, 2001

Current U.S. Class: 562/17
Current Intern'l Class: C07F 9/28     (20060101)
Field of Search: 562/17


References Cited [Referenced By]

U.S. Patent Documents
3288846Nov., 1966Irant et al.
3340097Sep., 1967Hess et al.
3799758Mar., 1974Franz.
3835000Sep., 1974Frazier et al.
3927080Dec., 1975Gaertner.
3950402Apr., 1976Franz.
3954848May., 1976Franz.
3956370May., 1976Parry et al.
3969398Jul., 1976Hershman.
3977860Aug., 1976Franz.
4026950May., 1977Le Ludec.
4147719Apr., 1979Franz.
4186110Jan., 1980Jalan et al.
4190065Feb., 1980Kulpa.
4237065Dec., 1980Ehrat.
4264776Apr., 1981Hershman et al.
4405531Sep., 1983Franz.
4415479Nov., 1983Puskas et al.
4486356Dec., 1984Bakel.
4486359Dec., 1984Brendel nee Hajnoczki et al.
4507250Mar., 1985Bakel.
4525294Jun., 1985Sartori et al.
4579689Apr., 1986Hershman et al.
4582650Apr., 1986Felthouse.
4624937Nov., 1986Chou.
4654429Mar., 1987Balthazor et al.
4696772Sep., 1987Chou.
4724103Feb., 1988Gentilcore.
4775498Oct., 1988Gentilcore.
4810426Mar., 1989Fields, Jr. et al.
4851131Jul., 1989Grabiak et al.
4921991May., 1990Lacroix.
4978649Dec., 1990Surovikin et al.
5023369Jun., 1991Fields, Jr.
5077431Dec., 1991Fields, Jr.
5087740Feb., 1992Smith.
5091561Feb., 1992Riley et al.
5095140Mar., 1992Fields, Jr.
5179228Jan., 1993Martin Ramon et al.
5202479Apr., 1993Fujiwara et al.
5292936Mar., 1994Franczyk.
5356849Oct., 1994Matviya et al.
5367112Nov., 1994Franczyk.
5385650Jan., 1995Howarth et al.
5410085Apr., 1995Birkenstock et al.
5500485Mar., 1996Hodgkinson.
5543383Aug., 1996Parker et al.
5585083Dec., 1996Kielin et al.
5602276Feb., 1997Stern et al.
5606107Feb., 1997Smith.
5627125May., 1997Ebner et al.
5650537Jul., 1997Beller et al.
5658839Aug., 1997de Agudelo et al.
5688994Nov., 1997Baysdon et al.
5874612Feb., 1999Baysdon et al.
5876867Mar., 1999Itoh et al.
5882619Mar., 1999Heineke et al.
5898082Apr., 1999Hodgkinson.
5948938Sep., 1999Nakano et al.
5962729Oct., 1999Hayden et al.
5994269Nov., 1999Bugg et al.
6005140Dec., 1999Morgenstern et al.
6130351Oct., 2000Stern et al.
6232494May., 2001Morgenstern et al.
6365772Apr., 2002Cullen et al.
6417133Jul., 2002Ebner et al.
6586621Jul., 2003Leiber et al.
Foreign Patent Documents
58285/80Nov., 1980AU.
199 38 622Feb., 2001DE.
0 019 445Nov., 1980EP.
0 019 445Nov., 1980EP.
0 055 695Jul., 1982EP.
0 019 445May., 1983EP.
0 098 034Jan., 1984EP.
0 162 035Nov., 1985EP.
0 164 923Dec., 1985EP.
0 019 445Oct., 1988EP.
0 323 821Jul., 1989EP.
0 408 528Jan., 1991EP.
0 413 672Feb., 1991EP.
0 472 693Mar., 1992EP.
0 595 124May., 1994EP.
0 680 948Nov., 1995EP.
0 801 978Oct., 1997EP.
0 806 428Nov., 1997EP.
1 601 715Nov., 1981GB.
2 224 505May., 1990GB.
WO 96/1948/5Jun., 1996WO.
WO 96/3845/5Dec., 1996WO.
WO 96/4059/2Dec., 1996WO.
WO 97/0514/9Feb., 1997WO.
WO 99/4343/0Sep., 1999WO.
WO 00/0170/7Jan., 2000WO.
WO 01/6083/0Aug., 2001WO.
WO 01/6650/8Sep., 2001WO.
WO 99/4343/0Oct., 2001WO.


Other References

Affidavit of Thomas J. Richard, dated Jul. 16, 1985, filed Aug. 14, 1985 in the Austrailian Patent Office in connection with the Opposition of Australian Application No. 58285/80 (Acceptance No. 542716) by Monsato Company, including Exhibits TJR-1 through TJR-7.
Declaration of Dr. Peter Hajdu, dated May 28, 1986, filed in the Australian Patent Office in connection with the Opposition of Australian Application No. 58285/80 (Acceptance No. 542716) by Monsanto Company, including Exhibits PH1 through PH5.
International Search Report (Form PCT/ISA/210) for International Application No. PCT/US 01/10826, dated Jan. 25, 2002, pp. 1-3 and 1-4.
Andrew, M.R. et al., "The Characterization of Pt/Sn Catalyst for the Electrochemical Oxidation of Methanol,", Journal of Applied Electrochemistry, 6, pp. 99-106, 1976.
Anonymous, "Recycle Process", Research Disclosure, Dec. 1997, 942, No. 4.
Aric{dot over (o)}, A.S. et al., "Methanol Oxidation on Carbon-Supported Pt-Sn Electrodes in Silicotungstic Acid", Electrochimica Acta., 1994, pp. 691-700, vol. 39, No. 5, Elsevier Science Ltd., Great Britain.
Balakrishnan, Krishnan et al., "Chemisorption and XPS Study of Bimetallin Pt-Sn/AI2O3 Catalysts", Journal of Catalysis, 1991, pp. 287-306, vol. 127, Academic Press, Inc.
Burch, R., "The Oxidation State of Tin and the Interaction between Platinum and Tin", Journal of Catalysis, 1981, pp. 348-359, Academic Press, Inc.
Cameron, D.S. et al., "Carbons as Supports for Precious Metal Catalysts", Catalysis Today, 1990, pp. 113-137, vol. 7, Elsevier Science Publishers B.V., Amsterdam, The Netherlands.
Campbell, Stephan A. et al., "Effect of Bi and Sn Adatoms on Formic Acid and Methanol Oxidation at Well Defined Platinum Surfaces", Journal of Chemical Society Faraday Trans., 1992, pp. 833-841, vol. 88, No. 6.
Cathro, K.J., "The Oxidation of Water-Soluble Organic Fuels Using Platinum-Tin Catalysts", J. Electrochem. Soc.: Electrochemical Technology, 1969, pp. 1608-1611, vol. 116, No. 11.
Coloma, F. et al., "Heat-Treated Carbon Blacks as Supports for Platinum Catalysts", Journal of Catalysis, 1995, pp. 299-305, vol. 154, Academic Press, Inc.
Coloma, F. et al., "Preparation of Platinum Supported on Pregraphitized Carbon Blacks", Langmuir, 1994, pp. 750-755, vol. 10, No. 3, American Chemical Society.
Dubinn, M.M., "Microporous Structures of Carbonaceous Adsorbents", Carbon, 1982, pp. 195-200, vol. 20, No. 3, Pergamon Press Ltd., Great Britain.
Franklin, Thomas C., et al., "The Effect of Anionic Poisons on the Catalytic Oxidationof Formaldehyde on Platinum", Journal of Catalysis, 1976, vol. 42, No. 3.
Franz, J.E. et al., "Glyphosate: A Unique Global Herbicide", Chapter 8 —Methods of Preparing Glyphosate, 1997, pp. 233-262, American Chemical Society, New York, NY.
Gallezot, Pierre, et al., "Catalytic Oxidations with Air for Clean and Selective Transformations of Polyols", Catalysis of Organic Reactions, 1994, pp. 331-340.
Gökaġaç, Gülsün et al., "Characterisation of Carbon-supported Pt-Sn Bimetallic Catalysts for the Electrochemical Oxidation of Methanol", Journal of Chemical Society Faraday Trans., 1993, pp. 151-157, vol. 89, No. 1.
Kimura, Hiroshi et al., " Palladium Based Multi-Component Catalytic Systems for the Alcohol to Carboxylate Oxidation Reaction", Applied Catalysis A: General, 1993, pp. 143-169, vol. 95, Elsevier Science Publishers B.V., Amsterdam.
Kimura, Hiroshi, "Selective Oxidation of Glycerol on a Platinum-Bismuth Catalyst by Using a Fixed Bed Reactor", Applied Catalysis A: General, 1993, pp. 147-158, vol. 105, Elsevier Science Publishers B.V., Amsterdam.
Kim, Kyong Tae et al., "Preparation of Carbon-Supported Platinum Catalysts: Absorption Mechanism of Anionic Platinum Precursor Onto Carbon Support", Carbon, 1992, pp. 467-475, vol. 30, No. 3, Pergamon Press Ltd., Great Britain.
Kim, Kyong Tae et al., "Surface and Catalytic Properties of Iron-Platinum/Carbon Electrocatalysts for Cathodic Oxygen Reduction in PAFC",J. Electrochem. Soc., 1993, pp. 31-36, vol. 140, No. 1, The Electrochemical Society, Inc.
Lide, David R. (Editor-in-Chief), "CRC Handbook of Chemistry and Physics", CRC Press LLC, 1998-1999, pp. 10-175 and 10-177, 79th Edition, CRC Press, Boca Raton, FL.
Luk'Yanova, Z.V. et al., "Determination of the Surface Area of Platinum in Absorption Catalysts from the Amount of 'Soluble' Platinum", Russian Journal of Physical Chemistry, 1979, pp. 225-227, vol. 53, No. 2.
Maier, Ludwig, "Organic Phosphorous Compounds 95. A Simple Method for the Preparation of N-Dihydroxyphosphonylmethyl-Glycine (Glyphosate)", Phosphorous, Sulfur, and Silicon, 1991, pp. 65-67, vol. 61, Gordon and Breach Science Publishers S.A., United Kingdom.
Mallat, T. et al., "Preparation of Promoted Platinum Catalysts of Designed Geometry and the Role of Promoters in the Liquid-Phase Oxidation of 1-Methoxy-2-Propanol", Journal of Catalysis, 1993, pp. 237-253, vol. 142, Academic Press, Inc.
Margitfalvi, J. et al., "Supported Bimetallic Catalysts Prepared by Controlled Surface Reactions", pp. 373-409, Chapter 11.
Merlen, E. et al., "Characterization of Bimetallic Pt-Sn/AI2O3 Catalysts: Relationship between Particle Size and Structure", Journal of Catalysis, 1996, pp. 178-188, vol. 159, Academic Press, Inc.
Perry, Robert H. (editor), "Crystallization Equipment", Chemical Engineers' Handbook Fifth Edition, pp. 19-26 to 19-33.
Ponec, Vladimir et al., "Catalysis By Metals and Alloys", Chapter 7—Preparation and Characterization of Metal and Alloy Catalysts, Studies in Surface Science and Catalysis, 1995, pp. 299-391, vol. 95, Elsevier Science B.V. Amsterdam.
Prado-Burguete, C et al., "Effect of Carbon Support and Mean Pt. Particle Size on Hydrogen Chemisorption by Carbon-Supported Pt Catalysts", Journal of Catalysis, 1991, pp. 397-404, vol. 128, Academic Press, Inc.
Prado-Burguete, C. et al., "The Effect of Oxygen Surface Groups of the Support on Platinum Dispersion in Pt/Carbon Catalysts", Journal of Catalysis, 1989, pp. 98-106, vol. 115, Academic Press, Inc.
Riley, Dennis P. et al., "Homogeneous Catalysts for Selective Molecular Oxygen Driven Oxidative Decarboxylations", J. Am. Chem. Soc., 1991, pp. 3371-3378, vol. 113, American Chemical Society.
Riley, Dennis P. et al., "Vanadium (IV, V) Salts as Homogeneous Catalysts for the Oxygen Oxidation of N-)Phosphonomethyl)iminodiacetic Acid to N-(Phosphonomethyl)glycine", Inorg. Chem., 1991, pp. 4191-4197, vol. 30, American Chemical Society.
Rodr{dot over (i)}guez-Reinoso, F. et al., "Platinum Catalysts Supported on Activated Carbons", Journal of Catalysis, 1986, pp. 171-183, vol. 99.
Shekhobalova, V.I., "Effect of Small Additions of KI on the Properties of Pt Adsorption Catalysts", Russian Journal of Physical Chemistry, 1984, pp. 1759-1760, vol. 58, No. 11.
Shekhobalova, V.I. et al., "Deactivation Mechanism of Platinum Catalysts During the Liquid-phase Decomposition of Hydrogen Peroxide", Russian Journal of Physical Chemistry, 1979, pp. 1308-1309, vol. 53, No. 9.
Shekhobalova, V.I. et al., "Relationship between the Shape of the Kinetic Curves for the Catalytic Decomposition of Hydrogen Peroxide and the Amount of 'Soluble' Metal in the Catalyst", Russian Journal of Physical Chemistry, 1979, pp. 917-918, vol. 53, no. 6.
van Dam, H.E. et al., "Preparation of Platinum on Activated Carbon", Journal of Catalysis, 1991, pp. 335-349, vol. 131, Academic Press, Inc.
van Dierendonck, Laurent L. et al., "Loop Venturi Reactor-A Feasible Alternative to Stirred Tank Reactors?", Ind. Eng. Chem. Res., 1998, pp. 734-738, vol. 37, American Chemical Society.
Vėrtes, Cs. et al., "Mössbauer Spectroscopy Studies of Sn-Pt/AI2O3 Catalysts Prepared by Controlled Surface Reactions", Applied Catalysis, 1991, pp. 149-159, vol. 68, Elsevier Science Publishers B.V., Amsterdam.
Watanabe, M. et al., "Electrocatalysis by AD-Atoms—Part XIII, Preparation of AD-Electrodes with Tin AD-Atoms for Methanol, Formaldehyde and Formic Acid Fuel Cells" J. Electroanal Chem., 1985, pp. 367-375, vol. 191, Elsevier Sequoia S.A., Lausanne, The Netherlands.
Disclosed Anonymously, "40466 Recycle Process", Research Disclosure, Dec. 1997, pp. 4, 942/No. 404, Kenneth Mason Publications, Ltd., Hampshire, England.

Primary Examiner: Zucker; Paul A.
Attorney, Agent or Firm: Senniger Powers, Schaper; Joseph A.

Parent Case Text



This application claims the benefit of U.S. provisional application Ser. No. 60/206,562, filed May 22, 2000, U.S. provisional application Ser. No. 60/220,140, filed Jul. 21, 2000, and U.S. provisional application Ser. No. 60/230,240, filed Sep. 1, 2000, the entire disclosures of which are incorporated herein by reference.
Claims



We claim:

1. A process for making an N-(phosphonomethyl)glycine product, the process comprising:

introducing an aqueous feed stream comprising an N-(phosphonomethyl)iminodiacetic acid substrate into an oxidation reactor system;

oxidizing N-(phosphonomethyl)iminodiacetic acid substrate in the oxidation reactor system in the presence of an oxidation catalyst to produce a reaction product solution comprising N-(phosphonomethyl)glycine product;

dividing the reaction product solution into plural fractions comprising a primary fraction and a secondary fraction;

cooling the primary fraction as water is evaporated from the primary fraction under substantially adiabatic conditions by reducing the pressure to precipitate N-(phosphonomethyl)glycine product crystals from the primary fraction to produce a primary product slurry comprising precipitated N-(phosphonomethyl)glycine product crystals and a primary mother liquor; and

precipitating N-(phosphonomethyl)glycine product crystals from an aqueous secondary crystallization feed mixture comprising N-(phosphonomethyl)glycine product contained in said secondary fraction to produce a secondary product slurry comprising precipitated N-(phosphonomethyl)glycine product crystals and a secondary mother liquor.

2. The process as set forth in claim 1 wherein water is evaporated from the aqueous secondary crystallization feed mixture to precipitate N-(phosphonomethyl)glycine product crystals from the aqueous secondary crystallization feed mixture.

3. The process as set forth in claim 1 wherein the evaporation cools the primary fraction to a temperature of from about 45° C. to about 80° C.

4. The process as set forth in claim 1 wherein from about 5% to about 30% by weight of the primary fraction is evaporated.

5. The process as set forth in claim 1 further comprising decanting primary mother liquor from the precipitated N-(phosphonomethyl)glycine product crystals in the primary product slurry.

6. The process as set forth in claim 5 further comprising recycling primary mother liquor decanted from the precipitated N-(phosphonomethyl)glycine product crystals in the primary product slurry to the oxidation reactor system for use as a source of process water.

7. The process as set forth in claim 6 wherein substantially all the primary mother liquor decanted from the precipitated N-(phosphonomethyl)glycine product crystals in the primary product slurry is recycled to the oxidation reactor system.

8. The process as set forth in claim 6 wherein the oxidation catalyst comprises a heterogenous catalyst comprising a noble metal deposited on a carbon support.

9. The process as set forth in claim 8 wherein the N-(phosphonomethyl)iminodiacetic acid substrate is oxidized in a liquid reaction medium in contact with the oxidation catalyst and the chloride ion concentration in the liquid reaction medium is maintained at no greater than about 500 ppm by weight.

10. The process as set forth in claim 9 wherein the chloride ion concentration in the liquid reaction medium is maintained at no greater than 300 ppm by weight.

11. The process as set forth in claim 10 wherein the chloride ion concentration in the liquid reaction medium is maintained at no greater than 100 ppm by weight.

12. The process as set forth in claim 9 wherein a source of the N-(phosphonomethyl)iminodiacetic acid substrate is used to prepare the aqueous feed stream introduced into the reactor system and the concentration of chloride ion in the N-(phosphonomethyl)iminodiacetic acid substrate source is less than about 5000 ppm by weight on a dry basis.

13. The process as set forth in claim 12 wherein the concentration of chloride ion in the N-(phosphonomethyl)iminodiacetic acid substrate source is less than about 3000 ppm by weight on a dry basis.

14. The process as set forth in claim 13 wherein the concentration of chloride ion in the N-(phosphonomethyl)iminodiacetic acid substrate source is less than about 2000 ppm by weight on a dry basis.

15. The process as set forth in claim 14 wherein the concentration of chloride ion in the N-(phosphonomethyl)iminodiacetic acid substrate source is less than about 1000 ppm by weight on a dry basis.

16. The process as set forth in claim 1 wherein the process further comprises purging secondary mother liquor for removal of by-products and impurities from the process.

17. The process as set forth in claim 16 wherein substantially all the secondary mother liquor is purged from the process.

18. The process as set forth in claim 1 wherein the primary fraction is from about 30% to about 85% of the reaction product solution.

19. The process as set forth in claim 18 wherein the primary fraction is from about 50% to about 80% of the reaction product solution.

20. The process as set forth in claim 19 wherein the primary fraction is from about 65% to about 75% of the reaction product solution.

21. The process as set forth in claim 18 wherein the reactor system comprises a first and a second oxidation reaction zone in series;

the aqueous feed stream is introduced into the first oxidation reaction zone;

N-(phosphonomethyl)iminodiacetic acid substrate is continuously oxidized in the first oxidation reaction zone to produce an intermediate reaction mixture comprising N-(phosphonomethyl)glycine product and unreacted N-(phosphonomethyl)iminodiacetic acid substrate;

an intermediate aqueous feed stream is introduced into the second oxidation reaction zone, the intermediate aqueous feed stream comprising N-(phosphonomethyl)glycine product obtained in the intermediate reaction mixture and unreacted N-(phosphonomethyl)iminodiacetic acid substrate;

N-(phosphonomethyl)iminodiacetic acid substrate is continuously oxidized in the second oxidation reaction zone to produce the reaction product solution comprising N-(phosphonomethyl)glycine product; and

the reaction product solution is divided into plural fractions comprising the primary and secondary fractions.

22. The process as set forth in claim 21 wherein the oxidation catalyst is in contact with a liquid reaction medium in each of the oxidation reaction zones.

23. The process as set forth in claim 22 wherein the oxidation catalyst comprises a heterogenous particulate catalyst.

24. The process as set forth in claim 23 wherein the heterogeneous particulate catalyst comprises a noble metal deposited on a particulate carbon support.

25. The process of claim 1 wherein evaporative cooling of said primary fraction comprises:

introducing an aqueous evaporation feed mixture into an evaporation zone, said aqueous feed mixture comprising said primary fraction;

evaporating water from said aqueous evaporation feed mixture in said evaporation zone in the presence of solid particulate N-(phosphonomethyl)glycine product, thereby producing a vapor phase comprising water vapor, precipitating N-(phosphonomethyl)glycine product from the aqueous liquid phase, and producing an evaporation product comprising N-(phosphonomethyl)glycine product solids and a primary mother liquor that is substantially saturated or supersaturated in N-(phosphonomethyl)glycine product; and

maintaining a ratio of particulate N-(phosphonomethyl)glycine product solids to primary mother liquor in said evaporation zone which exceeds the ratio of N-(phosphonomethyl)glycine product solids incrementally produced by the effects of evaporation to mother liquor incrementally produced thereby.

26. The process as set forth in claim 25 wherein said evaporation product is divided to provide an N-(phosphonomethyl)glycine product solids fraction that is relatively depleted in mother liquor and a primary mother liquor fraction that is relatively depleted in N-(phosphonomethyl)glycine product solids.

27. The process as set forth in claim 26 wherein maintaining said ratio of particulate N-(phosphonomethyl)glycine product solids to mother liquor in said evaporation zone comprises returning solids obtained in said solids fraction to said evaporation zone or retaining solids obtained in said solid fraction within said zone.

28. The process as set forth in claim 27 comprising:

introducing the aqueous evaporation feed mixture comprising said primary fraction into a vapor/liquid separation zone of said evaporation zone wherein the pressure is below the vapor pressure of said mixture, thereby allowing water to flash from the evaporation feed mixture, producing said vapor phase comprising water vapor, and precipitating N-(phosphonomethyl)glycine product from the aqueous liquid phase to produce a first slurry stream comprising particulate N-(phosphonomethyl)glycine product in a saturated or supersaturated mother liquor;

separating said vapor phase from said first slurry stream;

introducing said first slurry stream into a retention zone in which a supernatant liquid comprising a fraction of said mother liquor is separated from a second slurry stream comprising precipitated N-(phosphonomethyl)glycine product and mother liquor, said retention zone having an inlet for said first slurry, a decantation liquid exit for said supernatant liquid spaced above said inlet, and an exit for said second slurry spaced above said inlet but below said decantation liquid exit; and

maintaining the relative rates at which said first slurry is introduced into said retention zone, said second slurry is drawn off through said second slurry exit and said supernatant liquid is drawn off through said decantation liquid exit such that the upward flow velocity in a lower region of said retention zone below said second slurry exit is sufficient to maintain precipitated N-(phosphonomethyl)glycine product in suspension in the liquid phase while the upward flow velocity in an upper region of said retention zone above said second slurry exit is below the sedimentation velocity of at least 80% by weight of the N-(phosphonomethyl)glycine product particles in said lower region.

29. The process as set forth in claim 28 wherein at least a portion of said second slurry stream is recirculated to said vapor/liquid separation zone.

30. The process as set forth in claim 29 wherein at least a portion of said second slurry stream and said primary fraction together comprise the aqueous evaporation feed mixture introduced into said vapor/liquid separation zone.

31. The process as set forth in claim 30 wherein a third slurry stream is removed from said lower region of said zone.

32. The process as set forth in claim 31 wherein the relative rates of the flow of said primary fraction to said vapor/liquid separation zone, recirculation of all or part of said second slurry stream to said vapor/liquid separation zone, withdrawal of said supernatant liquid from said decantation liquid exit, withdrawal of said third slurry stream from said lower region of said retention zone, and return to said evaporation zone of any liquid or solids bearing streams from any solids/liquid separations to which said third slurry may be subjected, are sufficient to establish a ratio of N-(phosphonomethyl)glycine product solids to mother liquor in said lower region of said zone that is higher than the ratio of precipitated solid N-(phosphonomethyl)glycine product incrementally produced by the effects of evaporation of said primary fraction to mother liquor incrementally produced thereby.

33. The process as set forth in claim 32 wherein the relative flow rates of said streams are controlled so that the N-(phosphonomethyl)glycine product solids concentration in said lower region of said zone is at least about twice the concentration of N-(phosphonomethyl)glycine product solids in the mixture of such solids and mother liquor that is or would be produced by flashing of said primary fraction in said vapor/liquid zone in the absence of said recirculated second slurry stream.

34. The process as set forth in claim 33 wherein solids are removed from said third slurry to produce a recycle liquid fraction which is recirculated to said vapor/liquid separation zone, whereby said aqueous evaporation feed mixture further comprises said recycle liquid fraction.

35. The process as set forth in claim 34 wherein both said primary fraction and said recycle liquid fraction are mixed with said second slurry stream prior to introduction into said vapor/liquid separation zone.

36. The process as set forth in claim 21 wherein said secondary fraction is introduced into a secondary reactor system comprising a tertiary oxidation reaction zone, unreacted N-(phosphonomethyl)iminodiacetic acid substrate contained in said secondary fraction being converted to N-(phosphonomethyl)glycine product in said tertiary oxidation reaction zone to produce a tertiary oxidation reaction mixture, said secondary crystallization feed mixture comprising N-(phosphonomethyl)glycine product contained in said tertiary oxidation reaction mixture.

37. The process as set forth in claim 35 wherein the relative flow rates of all of said streams, including said recycle liquid fraction, are controlled so that the solids content of the slurry in said lower region of said zone is at least about 12% by weight.

38. The process as set forth in claim 18 further comprising decanting primary mother liquor from the precipitated N-(phosphonomethyl)glycine product crystals in the primary product slurry.

39. The process as set forth in claim 38 further comprising recycling primary mother liquor to said oxidation reactor system for use as a source of water.

40. The process as set forth in claim 18 further comprising purging secondary mother liquor for removal of by-products and impurities from the process.

41. The process as set forth in claim 18 wherein said oxidation reactor system comprises a series of at least two continuous oxidation reaction zones, the process further comprising:

separating the oxidation catalyst from reaction product solution; and

continuously recycling the separated oxidation catalyst to at least one of the oxidation reaction zones.

42. A process for making an N-(phosphonomethyl)glycine product, the process comprising:

introducing an aaueous feed stream comprising an N-(phosphonomethyl)iminodiacetic acid substrate into an oxidation reactor system;

oxidizing the N-(phosphonomethyl)iminodiacetic acid substrate in the oxidation reactor system in the presence of an oxidation catalyst to produce a reaction product solution containing N-(phosphonomethyl)glycine product;

cooling the reaction product solution as water is evaporated from the reaction product solution under substantially adiabatic conditions by reducing the pressure to precipitate N-(phosphonomethyl)glycine product crystals from the reaction product solution and produce a primary product slurry comprising precipitated N-(phosphonomethyl)glycine product crystals and a primary mother liguor;

separating precipitated N-(phosphonomethyl)glycine product from said primary mother liauor; and

subiectinq the primary mother liquor to heat-driven evaporative crystallization to thereby evaporate water from the primary mother liquor, precipitate additional N-(phosphonomethyl)qlycine product crystals and produce a secondary mother liquor.

43. The process as set forth in claim 42 wherein the evaporation cools the reaction product solution to a temperature of from about 45° C. to about 80° C.

44. The process as set forth in claim 42 wherein from about 5% to about 30% by weight of the reaction product solution is evaporated.

45. The process as set forth in claim 42 wherein the process further comprises purging secondary mother liquor for removal of by-products and impurities from the process.

46. The process as set forth in claim 45 wherein substantially all the secondary mother liquor is purged from the process.

47. A process for making an N-(phosphonomethyl)glycine product, the process comprising:

introducing an aqueous feed stream comprising an N-(phosphonomethyl)iminodiacetic acid substrate into a primary oxidation reactor system comprising one or more oxidation reaction zones;

oxidizing N-(phosphonomethyl)iminodiacetic acid substrate in the primary oxidation reactor system to produce a reaction product solution comprising N-(phosphonomethyl)glycine product and unreacted N-(phosphonomethyl)iminodiacetic acid substrate;

dividing the reaction product solution into plural fractions comprising a primary fraction and a secondary oxidation reactor feed fraction;

precipitating N-(phosphonomethyl)glycine product crystals from the primary fraction to produce a primary product slurry comprising precipitated N-(phosphonomethyl)glycine product crystals and a primary mother liquor;

introducing the secondary oxidation reactor feed fraction into a secondary oxidation reactor system comprising one or more oxidation reaction zones;

oxidizing N-(phosphonomethyl)iminodiacetic acid substrate in the secondary oxidation reactor system to produce a secondary oxidation reactor effluent comprising N-(phosphonomethyl)glycine product; and

precipitating N-(phosphonomethyl)glycine product crystals from the secondary oxidation reactor effluent to produce a secondary product slurry comprising precipitated N-(phosphonomethyl)glycine product crystals and a secondary mother liquor.

48. The process as set forth in claim 47 wherein the primary fraction is cooled to precipitate N-(phosphonomethyl)glycine product crystals from the primary fraction and water is evaporated from the secondary oxidation reactor effluent to precipitate N-(phosphonomethyl)glycine product crystals from the secondary oxidation reactor effluent.

49. The process as set forth in claim 48 wherein the primary fraction is cooled as water is evaporated from the primary fraction by reducing the pressure.

50. The process as set forth in claim 49 wherein the water is evaporated from the primary fraction under substantially adiabatic conditions.

51. The process as set forth in claim 47 wherein the primary reactor system comprises multiple oxidation reaction zones in series.

52. The process as set forth in claim 51 wherein the reaction product solution is divided after the last oxidation reaction zone in the series.

53. The process as set forth in claim 51 wherein the reaction product solution is divided before the last oxidation reaction zone in the series and the primary fraction passes through at least one further oxidation reaction zone in the primary reactor system before precipitating N-(phosphonomethyl)glycine product crystals from the primary fraction.

54. The process as set forth in claim 47 wherein the primary reactor system comprises a single oxidation reaction zone.

55. The process as set forth in claim 47 wherein the secondary oxidation reactor system comprises a stirred tank reactor.

56. The process as set forth in claim 47 wherein the secondary oxidation reactor system comprises a fixed bed reactor.

57. The process as set forth in claim 56 wherein the fixed bed reactor is operated with cocurrent gas and liquid flows through the oxidation reaction zone.

58. The process as set forth in claim 56 wherein the fixed bed reactor is operated adiabatically.

59. The process as set forth in claim 47 wherein the secondary oxidation reactor feed fraction is cooled prior to introduction into the secondary oxidation reactor system.

60. A process for preparing an N-(phosphonomethyl)glycine product by oxidizing an N-(phosphonomethyl)iminodiacetic acid substrate, the process comprising:

introducing the N-(phosphonomethyl)iminodiacetic acid substrate into a liquid reaction medium within an oxidation reaction zone, the liquid reaction medium comprising the N-(phosphonomethyl)glycine product and having a particulate heterogeneous catalyst for the oxidation reaction suspended therein;

introducing an oxidizing agent into the oxidation reaction zone;

continuously oxidizing the N-(phosphonomethyl)iminodiacetic acid substrate in the liquid reaction medium within the oxidation reaction zone to form the N-(phosphonomethyl)glycine product;

continuously withdrawing a reaction mixture effluent from said oxidation reaction zone, the reaction mixture effluent comprising the N-(phosphonomethyl)glycine product;

continuously separating the particulate catalyst from the reaction mixture effluent to form a catalyst recycle stream comprising the separated catalyst; and

introducing at least a portion of the particulate catalyst contained in the catalyst recycle stream into said oxidation reaction zone.

61. The process as set forth in claim 60 wherein particulate catalyst contained in the catalyst recycle stream passes through at least one other oxidation reaction zone before being introduced into said oxidation reaction zone.

62. The process as set forth in claim 60 wherein particulate catalyst contained in the catalyst recycle stream is introduced directly into said oxidation reaction zone.

63. The process as set forth in claim 60 wherein the particulate catalyst is separated from the reaction mixture effluent in a catalyst filter to form the catalyst recycle stream and a filtrate substantially free of the particulate catalyst and comprising N-(phosphonomethyl)glycine product.

64. The process as set forth in claim 63 wherein the catalyst filter is adapted for continuous separation of the particulate catalyst from the reaction mixture effluent.

65. A process for the preparation of an N-(phosphonomethyl)glycine product comprising:

introducing an aqueous feed mixture comprising an N-(phosphonomethyl)iminodiacetic acid substrate into a liquid reaction medium;

catalytically oxidizing N (phosphonomethyl)iminodiacetic acid substrate in said aqueous liquid reaction medium in the presence of a heterogenous oxidation catalyst comprising a noble metal on carbon thereby producing a reaction mixture comprising N-(phosphonomethyl)glycine product;

cooling a primary crystallization feed mixture comprising N-(phosphonomethyl)glycine product produced in said reaction mixture, thereby precipitating N-(phosphonomethyl)glycine product and producing a primary mother liquor comprising N-(phosphonomethyl)glycine product;

separating precipitated N-(phosphonomethyl)glycine product from said primary mother liquor; and

recycling primary mother liquor and introducing it into said liquid reaction medium wherein N-(phosphonomethyl)iminodiacetic acid substrate is oxidized to N-(phosphonomethyl)glycine product.

66. The process as set forth in claim 65 wherein said reaction mixture is divided into a primary fraction and a secondary fraction, said primary crystallization feed mixture comprising N-(phosphonomethyl)glycine product obtained in said primary fraction.

67. The process as set forth in claim 66 wherein N-(phosphonomethyl)glycine product is crystallized from a secondary crystallizer feed mixture comprising N-(phosphonomethyl)glycine product obtained in said secondary fraction, thereby producing a secondary mother liquor comprising N-(phosphonomethyl)glycine product and by-products of said oxidation reaction.

68. The process as set forth in claim 67 wherein an aqueous secondary reactor feed mixture, comprising N-(phosphonomethyl)glycine product obtained in said secondary fraction and unreacted N-(phosphonomethyl)iminodiacetic acid substrate contained therein, is introduced into a secondary oxidation zone wherein unreacted N-(phosphonomethyl)iminodiacetic acid substrate is oxidized to produce a secondary oxidation reaction mixture containing additional N-(phosphonomethyl)glycine product, said secondary crystallizer feed mixture comprising said secondary oxidation reaction mixture.

69. The process as set forth in claim 68 wherein said secondary oxidation zone comprises a fixed bed containing a catalyst for the oxidation.

70. The process as set forth in claim 67 wherein crystallization of N-(phosphonomethyl)glycine product from said primary crystallization feed mixture comprises evaporative cooling of said primary feed mixture.

71. The process as set forth in claim 70 wherein water constituting between about 5% and about 30% by weight of said primary crystallization feed mixture is removed in evaporative cooling thereof.

72. The process as set forth in claim 70 wherein said evaporative cooling is conducted substantially adiabatically.

73. The process as set forth in claim 71 wherein crystallization of said N-(phosphonomethyl)glycine product from said secondary crystallization feed mixture comprises heat-driven evaporative crystallization.

74. The process as set forth in claim 65 wherein N-(phosphonomethyl)iminodiacetic acid substrate is oxidized in said aqueous liquid reaction medium in a primary oxidation reaction zone, thereby producing a primary oxidation product, the process further comprising:

dividing said primary oxidation product into a finishing reaction feed mixture and a primary crystallization fraction, said primary crystallization feed mixture comprising said primary crystallization fraction;

introducing said finishing reaction feed mixture into a finishing reaction zone; and

catalytically oxidizing residual N-(phosphonomethyl)iminodiacetic acid substrate contained in said finishing reaction feed mixture to N-(phosphonomethyl)glycine product to produce a finished reaction mixture.

75. The process as set forth in claim 74 wherein said primary oxidation product contains between about 0.5% and about 2% by weight unreacted N-(phosphonomethyl)iminodiacetic acid.

76. The process as set forth in claim 75 wherein a secondary crystallizer feed mixture comprising N-(phosphonomethyl)glycine product obtained in said finished reaction mixture is subjected to heat-driven evaporative crystallization, thereby precipitating N-(phosphonomethyl)glycine product and producing a secondary mother liquor comprising N-(phosphonomethyl)glycine product and by-products of the oxidation of N-(phosphonomethyl)iminodiacetic acid substrate.

77. The process as set forth in claim 65 wherein N-(phosphonomethyl)iminodiacetic acid substrate is continuously oxidized in the presence of said heterogenous oxidation catalyst, said heterogenous oxidation catalyst comprising a noble metal on a particulate carbon support.

78. A process for the preparation of an N-(phosphonomethyl)glycine product comprising:

introducing an aqueous feed mixture comprising an N-(phosphonomethyl)iminodiacetic acid substrate into a catalytic reactor system comprising one or


Free Web Sudoku Puzzles.
Solve with your browser.
    4 3 8       5
              3 9
  6     4        
              9 6
2   3 6   5 7   4
4 7              
        2     7  
6 8              
7       9 4 2    
What is it?



Add Your Site · Terms Of Service · Privacy Policy


DISCLAIMER
Linkgrinder is a free service that searches the Internet and indexes all files found so that you may search quickly and easily for shared files. These files are created and made available individually by users whose identity we are not aware of and who we have no control over. In essence we function like a search engine tool; these files ARE NOT STORED OR SERVED BY OUR NETWORK. We are not responsible for any materials obtained by using our service. We do not monitor any of the contents of these files. These files may contain viruses, illegal materials, materials inappropriate for minors, offensive files and the like. BY USING OUR SERVICE, YOU ASSUME FULL RESPONSIBILITY FOR DOWNLOADING THESE MATERIALS AND WILL INDEMNIFY US FOR ANY DAMAGES THAT MAY BE INCURRED.

For More Specific Information VIEW OUR TERMS OF SERVICE.

Thank you and Enjoy!