Senior Fitness - Exercise and Nutrition for Aging Men and Women
FREE Article Feed for your website.
Home Ownership Magazine
Party Planning Information
Article Marketing Resources
Bio-Medical Research Article Database
Informative Articles on Life, Love and Happiness
Tutorials on Business to Writing
Famous Quotes from Famous People
Song Lyric Information
New US Patent Information
Comprehensive List of Content by Category
Online Auctions and Shopping Related Articles
Article Search
Most Recent Articles
Title: Hybrid maize plant and seed 38R69
Patent Number: 6,909,038 Issued on 06/21/2005 to Kramer

Title: Fiber optic header with integrated power monitor
Patent Number: 6,792,178 Issued on 09/14/2004 to Zhou

Title: FeRAM with a single access/multiple-comparison operation
Patent Number: 6,704,218 Issued on 03/09/2004 to Rickes,   et al.

Title: Method and design for measuring SRAM array leakage macro (ALM)
Patent Number: 6,778,449 Issued on 08/17/2004 to Breitwisch,   et al.

Title: Knocked-down, rigid, sheathed, gate frame
Patent Number: 6,938,882 Issued on 09/06/2005 to Hadfield, Sr.,   et al.

Title: Rapid depth scanning optical imaging device
Patent Number: 7,133,138 Issued on 11/07/2006 to Horii,   et al.

Title: Marine vessel fuel overflow tank system
Patent Number: 6,929,039 Issued on 08/16/2005 to Vaitses

Title: Integrated circuit packages with sandwiched capacitors
Patent Number: 7,133,294 Issued on 11/07/2006 to Patel,   et al.

Title: Mold fill method and system
Patent Number: 6,929,053 Issued on 08/16/2005 to Doty

Title: Methods for the prevention of radon emissions
Patent Number: 6,743,963 Issued on 06/01/2004 to Centofanti,   et al.

Title: Self-aligning turbine disc inspection apparatus
Patent Number: 6,792,809 Issued on 09/21/2004 to Moore

Title: Method for deforming a tube near one of its ends and tool used in this method
Patent Number: 6,792,782 Issued on 09/21/2004 to Gouiran

Title: Erbium doped fiber amplifier for reducing transient phenomena of OSNR and BER in dynamic WDM system and amplifying method thereof
Patent Number: 7,133,196 Issued on 11/07/2006 to Lee,   et al.

Title: Detection system and method using thermal image analysis
Patent Number: 6,996,256 Issued on 02/07/2006 to Pavlidis

Title: Method and apparatus for searching, browsing and summarizing moving image data using fidelity of tree-structured moving image hierarchy
Patent Number: 6,792,163 Issued on 09/14/2004 to Seol,   et al.

Title: Rolling bearing unit
Patent Number: 6,709,162 Issued on 03/23/2004 to Muraki,   et al.

Title: Support arrangement for lighting devices for the illumination of the number plate of motor-vehicles
Patent Number: 6,928,760 Issued on 08/16/2005 to Bincoletto,   et al.

Title: System and method for gathering and automatically processing user and debug data for mobile devices
Patent Number: 6,910,159 Issued on 06/21/2005 to Phillips,   et al.

Title: Method of manufacturing transistor having germanium implant region on the sidewalls of the polysilicon gate electrode
Patent Number: 7,118,979 Issued on 10/10/2006 to Liu,   et al.

Title: Putting practice and training device
Patent Number: 7,112,146 Issued on 09/26/2006 to Bennett

Title: Remotely actuated localized pressure and heat apparatus and method of use
Patent Number: 6,793,479 Issued on 09/21/2004 to Merret,   et al.

Title: Injection mechanism of injection molding machine
Patent Number: 6,793,477 Issued on 09/21/2004 to Yoshioka

Title: Method for fabricating semiconductor component
Patent Number: 7,118,984 Issued on 10/10/2006 to Honda,   et al.

Title: Ink-jet printing apparatus
Patent Number: 6,786,587 Issued on 09/07/2004 to Koitabashi

Title: Wafer thinning using magnetic mirror plasma
Patent Number: 7,118,992 Issued on 10/10/2006 to Turner,   et al.

Title: High electron mobility transistor and method of manufacturing the same
Patent Number: 6,908,799 Issued on 06/21/2005 to Morizuka

Title: Symbol display apparatus for game machine
Patent Number: 6,880,826 Issued on 04/19/2005 to Inoue

Title: Waste treatment and disposal system
Patent Number: 6,905,609 Issued on 06/14/2005 to Nassef

Title: Microphone shroud and related method of use
Patent Number: 6,935,458 Issued on 08/30/2005 to Owens

Title: Bag filling and sealing machine and method for handling bags
Patent Number: 7,003,931 Issued on 02/28/2006 to Gates,   et al.

Title: Synchronized data communication on a one-wired bus
Patent Number: 7,180,886 Issued on 02/20/2007 to Liu,   et al.

Title: System and a method for preventing tampering with a recorded accumulated running distance of a vehicle
Patent Number: 6,961,671 Issued on 11/01/2005 to Ko

Title: Dental articulation kit and method
Patent Number: 6,932,602 Issued on 08/23/2005 to Hamilton,   et al.

Title: Toothing assembly
Patent Number: 6,910,397 Issued on 06/28/2005 to Schapiro,   et al.

Title: Optical scanner
Patent Number: 6,785,029 Issued on 08/31/2004 to Takada,   et al.

Title: Apparatus for converting floating point values to gamma corrected fixed point values
Patent Number: 6,999,098 Issued on 02/14/2006 to Leather

Title: Laser countermeasure system and method
Patent Number: 6,785,032 Issued on 08/31/2004 to Le Mere

Title: Black generation for color management system
Patent Number: 6,778,300 Issued on 08/17/2004 to Kohler

Title: Bee venom polypeptides and methods of use thereof
Patent Number: 6,780,416 Issued on 08/24/2004 to Spertini

Title: Method and apparatus for providing a variable rate oversampling digital filter for resonance compensation in disk drive servo control systems
Patent Number: 6,785,080 Issued on 08/31/2004 to Sun,   et al.

Title: Control system of internal combustion engine
Patent Number: 7,181,336 Issued on 02/20/2007 to Muto,   et al.

Title: Pretreatment liquid for recording material and image recording method using the pretreatment liquid
Patent Number: 6,786,588 Issued on 09/07/2004 to Koyano,   et al.

Title: Apparatus comprising a particle sorter/dispenser and method therefor
Patent Number: 7,179,420 Issued on 02/20/2007 to Hatcher,   et al.

Title: Microscope focusing apparatus
Patent Number: 6,785,045 Issued on 08/31/2004 to Utsugi

Title: Methods for monitoring performance in optical networks
Patent Number: 6,912,359 Issued on 06/28/2005 to Blumenthal,   et al.

Title: Process to improve the Vss line formation for high density flash memory and related structure associated therewith
Patent Number: 6,784,061 Issued on 08/31/2004 to Yang,   et al.

Title: Method for measuring temperature in a wide range using a tunnel junction
Patent Number: 6,784,012 Issued on 08/31/2004 to Pekola,   et al.

Title: Hyperspectral imaging workstation having visible/near-infrared and ultraviolet image sensors
Patent Number: 6,998,614 Issued on 02/14/2006 to Lanoue

Title: Optical cross-connect with magnetic micro-electro-mechanical actuator cells
Patent Number: 6,785,038 Issued on 08/31/2004 to Hichwa,   et al.

Title: Distributed trunking mechanism for VHF networking
Patent Number: 6,996,088 Issued on 02/07/2006 to Kroon,   et al.

Title: Image quality improvement for liquid crystal displays
Patent Number: 6,999,052 Issued on 02/14/2006 to Pfeiffer,   et al.

Title: System and method for packet network media redirection
Patent Number: 6,996,094 Issued on 02/07/2006 to Cave,   et al.

Title: Objective lens holding apparatus
Patent Number: 6,785,063 Issued on 08/31/2004 to Peng,   et al.

Title: Printing device which operates with at least three brightness steps and methods to be executed therewith for determining printing parameters
Patent Number: 6,987,575 Issued on 01/17/2006 to Maess,   et al.

Title: Power supply apparatus
Patent Number: 6,903,538 Issued on 06/07/2005 to Umeda,   et al.

Title: Multi-combined multi-frequency antenna
Patent Number: 6,867,748 Issued on 03/15/2005 to Hsu

Title: Disk drive writer waveform induced precompensation
Patent Number: 6,785,071 Issued on 08/31/2004 to Elliott,   et al.

Title: Holographic stereogram printing system, holographic stereogram printing method and holographing device
Patent Number: 6,778,302 Issued on 08/17/2004 to Toyoda,   et al.

Title: Machine model estimating device of electric motor control apparatus
Patent Number: 6,903,528 Issued on 06/07/2005 to Komiya

Title: Adaptive uplink/downlink timeslot assignment in a hybrid wireless time division multiple access/code division multiple access communication system
Patent Number: 6,996,078 Issued on 02/07/2006 to Pan,   et al.

Title: Process for producing semiconductor integrated circuit device and semiconductor integrated circuit device
Patent Number: 6,784,038 Issued on 08/31/2004 to Tanabe,   et al.

Title: Optical modulator and image projection display apparatus using it
Patent Number: 6,785,034 Issued on 08/31/2004 to Um,   et al.

Title: Method and apparatus for accurately reading a potentiometer
Patent Number: 6,999,063 Issued on 02/14/2006 to Wright

Title: Reduced visibility surface
Patent Number: 6,778,336 Issued on 08/17/2004 to Tracy

Title: Active matrix organic light emitting display and method of forming the same
Patent Number: 6,784,032 Issued on 08/31/2004 to Lee,   et al.

Title: Method for forming a tunable piezoelectric microresonator
Patent Number: 7,179,392 Issued on 02/20/2007 to Robert,   et al.

Title: Fastening arrangement employing thread-forming screw
Patent Number: 7,179,036 Issued on 02/20/2007 to Griffin,   et al.

Title: Intra-cell mask alignment for improved overlay
Patent Number: 6,784,070 Issued on 08/31/2004 to Carpi,   et al.

Title: Power supply circuit for driving liquid crystal display device
Patent Number: 6,999,058 Issued on 02/14/2006 to Yano,   et al.

Title: Nozzle arrangement with an electrically heated actuator
Patent Number: 6,938,992 Issued on 09/06/2005 to Silverbrook

Title: Document reading apparatus which prevents a discrepancy between the reading results obtained in different reading modes
Patent Number: 6,937,367 Issued on 08/30/2005 to Yamaguchi

Title: Gas turbine shroud structure
Patent Number: 6,932,566 Issued on 08/23/2005 to Suzumura,   et al.

Title: Flow control valve with device for indicating the status of a fluid, particularly for gas containers
Patent Number: 7,134,449 Issued on 11/14/2006 to Frederiksen

Title: Throttle valve especially for high-pressure diesel pumps of injection devices of motor vehicles
Patent Number: 6,910,465 Issued on 06/28/2005 to Trzmiel,   et al.

Title: Method and apparatus for dispensing food granules in aquarium to minimize contamination of water filtration system
Patent Number: 6,910,442 Issued on 06/28/2005 to Berry

Waveguide and process for the production thereof Number:7,016,588 from the United States Patent and Trademark Office (PTO) owispatent

Home    Author Login    Submit Article    Article Search    Add Your Link    Edit Your Link    Contact Us    Advertising    Disclaimer

   

 
Web LinkGrinder.com

Top Breaking News
     Greek, Cypriot Leaders Resume Unification Talks in Nicosia by Nathan Morley
     Indonesia Tobacco Sales Grow, Raising Health Fears
     South Korea Allows Top Defector to Travel Overseas by VOA News

Title: Waveguide and process for the production thereof

Abstract: An optical waveguide has a substrate with a surface of organic material, an inorganic material waveguide layer along the surface of organic material with a waveguide layer surface pointing toward the surface of organic material and an organic/inorganic material interface between the surface of organic material and the waveguide layer surface. The organic/inorganic interface is remote from the waveguide layer surface and is formed by the surface of organic material and a surface of an intermediate spacer system of inorganic material. The spacer system substantially preventing the material interface from being subjected to light energy of light guided in the waveguide layer.

Patent Number: 7,016,588 Issued on 03/21/2006 to Edlinger,   et al.


Inventors: Edlinger; Johannes (Feldkirch, AT); Rudigier; Helmut (Bad Ragaz, CH)
Assignee: Unaxis Balzers Aktiengessellschaft (Balzers, LI)
Appl. No.: 935449
Filed: September 7, 2004

Foreign Application Priority Data

Jul 26, 1993[CH]2255/93

Current U.S. Class: 385/131; 385/129
Current Intern'l Class: G02B 6/10     (20060101)
Field of Search: 385/129-131


References Cited [Referenced By]

U.S. Patent Documents
4749245Jun., 1988Kawatsuki et al.
5170461Dec., 1992Yoon et al.
5369722Nov., 1994Heming et al.

Primary Examiner: Connelly-Cushwa; Michelle
Assistant Examiner: Rahll; Jerry T.
Attorney, Agent or Firm: Notaro & Michalos PC

Parent Case Text



CROSS-REFERENCE TO RELATED APPLICATIONS

This is a divisional of application Ser. No. 10/457,852 filed Jun. 10, 2003 and no U.S. Pat. No. 6,804,445, which was a divisional of application Ser. No. 08/751,369 file Nov. 19, 1996, now U.S. Pat. No. 6,610,222, which was a continuation of application Ser. No. 08/278,271 field Jul. 21, 1994, now abandoned, which claimed priority on Swiss application no 2255/93-5 filed Jul. 26, 1993, which priority claim is repeated here for the current application.
Claims



What is claimed is:

1. An optical waveguide comprising:

a substrate with a surface of organic material,

an inorganic material waveguide layer along said surface of organic material with a waveguide layer surface pointing towards said surface of organic material,

an organic/inorganic material interface between said surface of said organic material and said waveguide layer surface,

said organic/inorganic interface being remote from said waveguide layer surface and being formed by said surface of said organic material and a surface of an intermediate spacer system of inorganic material, and

said spacer system substantially preventing said material interface from being subjected to light guided in said waveguide layer,

wherein the index of refraction varies along the thickness of said spacer system.

2. The optical waveguide according to claim 1, said substrate being embossed, deep-drawn or injection-molded.

3. The optical waveguide of claim 1, said substrate being of a polymer material.

4. The optical waveguide of claim 1, said substrate being of a polycarbonate.

5. The optical waveguide according to claim 1, wherein said inorganic material of said spacer system comprises at least one of SiO2 and of Si3N4.

6. The optical waveguide according to claim 1, wherein said spacer system directly bears with a bearing surface on said waveguide layer surface, the index of refraction of said inorganic material along said bearing surface of said spacer system being smaller than the index of refraction of said inorganic material of said waveguide layer.

7. The optical waveguide of claim 1, wherein said spacer system directly bears on said waveguide layer and has a substantially lower level of propagation attenuation than said substrate.

8. The optical waveguide according to claim 1, wherein material of said waveguide layer is selected from one of the group (a) or (b) consisting essentially of

(a) TiO2, TaO5, ZrO2, Al2O3, SiO2—TiO2, HfO2, Y2O3, Nb2O5, silicon nitride, oxynitride SiOxNy, HfOxNy, AlOxNy, TiOxNy, TaOxNy and MgF2, CaF2,

(b) silicone, SiOx, Ge, GaAs, GaAlAs.

9. The optical waveguide of claim 8 guiding light with a wavelength of between 400 nm and 1000 nm, wherein the material of said waveguide layer is the material of group (a).

10. The optical waveguide of claim 8 guiding light with a wavelength larger than 1000 nm, wherein the material of said waveguide layer is the material of group (b).

11. The optical waveguide of claim 1, wherein said material of said spacer system contains at least one of SiO2 and of a mixture of SiO2 and TiO2 and of Si3N4.

12. The optical waveguide of claim 1, wherein said inorganic material of said spacer system is of one of SiO2 and of Si3N4.

13. The optical waveguide of claim 1, wherein said spacer system has a thickness of at least 5 nm.

14. The optical waveguide of claim 1, wherein said spacer system has a thickness of at least 10 nm.

15. The optical waveguide of claim 1 wherein said varying starts at a position adjacent said substrate with a value of index of refraction corresponding to the value of index of refractive of said material of said substrate.

16. The optical waveguide of claim 1, wherein said spacer system substantially acts as an intermediate substrate made of glass would act.

17. An optical waveguide comprising:

a substrate with a surface of organic material, having a roughness

an inorganic material waveguide layer along a part of said surface of organic material with a waveguide layer surface pointing towards said part of said surface of organic material,

an organic/inorganic material interface between said part of said surface of said organic material and said waveguide layer surface,

said organic/inorganic interface being remote from said waveguide layer surface and being formed by said part of said surface with said roughness of said organic material and a surface of an intermediate spacer system of inorganic material,

said spacer system substantially preventing said material interface from being subjected to light energy of light guided in said waveguide layer and further preventing said roughness from influencing wave guiding of said optical waveguide device.

18. The optical waveguide of claim 17, wherein the index of refraction varies along the thickness of said spacer system.

19. The optical waveguide of claim 18, wherein said varying starts at a position adjacent said substrate with a value of index of refraction corresponding to the value of index of refractive of said material of said substrate.

20. The optical waveguide according to claim 17, said substrate being embossed, deep-drawn or injection-molded.

21. The optical waveguide of claim 17, said substrate being of a polymer material.

22. The optical waveguide of claim 17, said substrate being of a polycarbonate.

23. The optical waveguide according to claim 17, wherein said inorganic material of said spacer system comprises at least one of SiO2 and of Si3N4.

24. The optical waveguide according to claim 17, wherein said spacer system directly bears with a bearing surface on said waveguide layer surface, the index of refraction of said inorganic material along said bearing surface of said spacer system being smaller than the index of refraction of said inorganic material of said waveguide layer.

25. The optical waveguide of claim 17, wherein said spacer system directly bears on said waveguide layer and has a substantially lower level of propagation attenuation than said substrate.

26. The optical waveguide according to claim 17, wherein material of said waveguide layer is selected from one of the group (a) or (b) consisting essentially of

(a) TiO2, TaO5, ZrO2, Al2O3, SiO2—TiO2, HfO2, Y2O3, Nb2O5, silicon nitride, oxynitride SiOxNy, HfOxNy, AlOxNy, TiOxNy, TaOxNy and MgF2, CaF2,

(b) silicone, SiOx, Ge, GaAs, GaAlAs.

27. The optical waveguide of claim 26 guiding light with a wavelength of between 400 nm and 1000 nm, wherein the material of said waveguide layer is the material of group (a).

28. The optical waveguide of claim 26 guiding light with a wavelength larger than 1000 nm, wherein the material of said waveguide layer is the material of group (b).

29. The optical waveguide of claim 17, wherein said material of said spacer system contains at least one of SiO2 and of a mixture of SiO2 and TiO2 and of Si3N4.

30. The optical waveguide of claim 17, wherein said inorganic material of said spacer system is of one of SiO2 and of Si3N4.

31. The optical waveguide of claim 17, wherein said spacer system has a thickness of at least 5 nm.

32. The optical waveguide of claim 17, wherein said spacer system has a thickness of at least 10 nm.

33. The optical waveguide of claim 17, wherein said spacer system substantially acts as an intermediate substrate made of glass would act.
Description



FIELD AND BACKGROUND OF THE INVENTION

The present invention concerns a waveguide, a process for the production of a waveguide, use of an intermediate layer on a waveguide and use of an organic substrate as a carrier substrate on a waveguide.

For many uses, for example sensors, integrated optics and the like it is desirable to have planar waveguides available. As shown in FIG. 1a such a waveguide, in its simplest form, includes a waveguide layer 1 with a refractive index nF on a substrate 2 with a refractive index nS and an ambient medium 3, the so-called cover medium, or cover, with a refractive index nC The cover medium can in turn be formed by a layer or a layer system, as shown in FIG. 1b. The following applies: nC<nF and nS<nF.

For many uses at least one of those layers must be structured. In order for light to be coupled at all into the waveguide, the method which is in fact the most elegant method involves providing the waveguide with a structure 4—a grating—as shown in FIG. 2a, and coupling the light 5, for example a laser beam, into the waveguide layer 1 by way of diffraction. If the coupling-in angle, grating period and waveguide layer thickness are suitably selected, the light 6 is propagated in the waveguide layer 1 with a given propagation mode and leaves the waveguide for example at an end face 7.

It is immaterial whether the grating 4 is provided at the substrate surface or in or at the waveguide layer.

In addition it is often desirable for the waveguide to be spatially structured as a whole. FIG. 1b shows a waveguide without spatial structuring, FIGS. 3 and 4 show structured strip-type waveguides and FIG. 5 shows a buried strip-type waveguide. FIGS. 6 and 7 are a plan view and a view in section purely by way of example of more complex spatial structures of a waveguide. Structured waveguides of that kind are widely used for example in the communications art or in the sensor art.

As waveguides of that kind are usually constructed on a glass substrate, the structuring procedures employed are photo-lithographic methods and the following etching methods: ion milling, reactive ion etching, wet-chemical etching and the like.

Such structuring procedures are time-consuming and expensive.

In addition waveguides on a glass substrate can only be shaped with difficulty and they are sensitive in regard to mechanical stresses such as impact stresses.

The substrate/waveguide layer/environment interaction but in particular the substrate/waveguide layer interaction which is relevant here substantially determines the waveguide property.

SUMMARY OF THE INVENTION

The problem of the present invention is to propose a waveguide:

a) in which structuring is substantially simpler and therefore less expensive and which possibly

b) is deformable within limits and/or

c) is less sensitive to mechanical stresses and/or

d) whose substrate can be used flexibly together with different waveguide layers and materials.

This is achieved in a waveguide of the kind set forth in the opening part of this specification by the configuration thereof as set forth in the claims.

Particularly when using a polymer, such as for example and as is preferred nowadays a polycarbonate, as the waveguide substrate, it is now very much cheaper to structure the waveguide in particular as a whole, whether this is done by embossing, deep-drawing, injection moulding and the like, and then in particular to provide the coating with a wave-conducting material. In that respect it is found that the application of a wave-conducting material to a substrate of organic material, in particular a polymer, is in no way trivial. It is observed in particular that the losses of a waveguide produced in that way, that is to say waveguide layer directly on the substrate, defined as a drop in terms of intensity with a given mode and a given wave length over a certain distance, are substantially higher, at least by a factor of 10, than when an inorganic material such as for example glass is used as the substrate material.

To our knowledge the problem involved here is substantially new territory. Admittedly there are indications in the literature, for example in "Design of integrated optical couplers and interferometers suitable for low-cost mass production", R. E. Kunz and J. S. Gu, ECIO 93-Conferenz in Neuchtel, that integrated optics could be inexpensively made from structured plastics material, but such reports can only document an existing need.

It is self-evident however that on the one hand all structuring procedures for organic materials, in particular polymers, and on the other hand coating processes such as CVD, PECVD, including vapour deposit, sputtering, ion plating, etc., belong to the state of the art. In that respect coating of plastics parts, for example spectacle lenses, reflectors etc. with very different materials also belongs to the state of the art, for example including by means of plasma polymerization.

Attention should further be directed to the theory of planar waveguides in "Integrated Optics: Theory and Technology", R. G. Hunsperger, Springer Series in Optical Sciences, Springer-Verlag 1984.

The invention, in regard to its various aspects, with preferred embodiments also being the subject-matter of the further claims, is described hereinafter by means of examples and figures.

BRIEF DESCRIPTION OF THE DRAWINGS

In that respect in the figures which have already been in part described:

FIG. 1a shows a view in cross-section through a waveguide of conventional kind;

FIG. 1b is a view corresponding to FIG. 1a of a waveguide with cover layer;

FIG. 2 is a diagrammatic perspective view of a portion of a waveguide to describe a structuring provided in the waveguide layer or substrate for coupling-in light;

FIGS. 3 and 4 are diagrammatic perspective views of waveguides, with spatial structuring;

FIG. 5 is a view corresponding to FIG. 3 or FIG. 4 showing structuring with a "buried" waveguide;

FIGS. 6a, 6b, 7a, 7b and 7c are a plan view and a view in section of waveguides with more complex structuring;

FIG. 8 is a diagrammatic view showing energy distributions or oscillation modes which occur for example on an asymmetrical waveguide in accordance with "Integrated Optics: Theory and Technology", Robert G. Hunsperger, Second Edition, Springer-Verlag 1984, page 36;

FIG. 9 is a cross-sectional view of a waveguide according to the invention;

FIG. 10 is a diagrammatic view of a waveguide structure for defining its absorption or attenuation;

FIGS. 11a, 11b, 11c, 11d, 11e and 11f show various possible refractive index variations plotted in relation to the thickness dimension on waveguides according to the invention; and

FIG. 12 shows in relation to the thickness dimension of a silicon dioxide intermediate layer provided in accordance with the invention the relative losses in dB on the resulting waveguide according to the invention and at the layer thickness 0 the losses thereof without an intermediate layer provided in accordance with the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

To explain the realization which is the underlying basis of the invention FIG. 8 records the mode distribution on an asymmetrical waveguide comprising the waveguide layer 1, the substrate 2 and the cover 3. The field distribution of the two recorded modes is clear therefrom. It will be seen that the field or light energy is propagated not only in the wave-conducting layer 1, but also in the adjacent media, namely in the cover and the substrate. The percentage proportion of the energy which occurs outside the waveguide layer 1 depends inter alia on the thickness of the waveguide layer 1 and also the refractive indices nC, nF, nS, the mode type (TE, TM) and the mode number. In the case of thin waveguide layers the energy proportion which occurs as a percentage in the substrate is greater than in the case of thicker layers. Thin layers however are of outstanding interest in particular for certain uses in the sensor art.

FIG. 10 shows by way of example superposed layers or phases A to D. The losses A (dV) in a volume element dV shown as a disk in FIG. 10 is defined as the volume integral of the local light intensity I(r) and a general loss coefficient α (r) which inter alia takes account of local absorption and diffusion. Accordingly the following applies in regard to the losses:
##EQU1##


wherein (r) denotes the radius vector.

It will be seen therefrom, looking back at FIG. 8, that the total losses of a waveguide as shown in FIG. 8 increase in proportion in particular to the increasing loss value α in the substrate but in particular at the substrate/waveguide interface and in proportion to the percentage amount of energy which occurs in particular however at the substrate/waveguide interface.

While wave-conducting layers on glass, for example on Corning 7059 overall have very low losses or a very low level of absorption, the losses of the same wave-conducting layers on organic material as a substrate material, such as in particular polymer substrates, for example on polycarbonate substrates, are higher at least by a factor of 10, in dependence on the thickness of the waveguide layer 1 and accordingly the percentage proportion of energy which occurs in the substrate material but in particular at the substrate/waveguide interface.

In that respect the above-mentioned increase in losses is not only a consequence of the respective coating process specifically employed but also a consequence of the interaction, discussed with reference to FIG. 8, of the substrate material and the wave-conducting layer.

FIG. 9 shows the structure of a waveguide according to the invention. It comprises a substrate 2 of organic material, in particular a polymer such as for example polycarbonate. The waveguide layer 1 is separated from the substrate 2 by at least one intermediate layer 8.

In accordance with the invention, the intermediate layer 8 and possibly an intermediate layer system 8 provides that light intensity I in the waveguide is low where the general loss coefficient α is high, whereby the losses are minimized. That is achieved by providing for a suitable configuration of the refractive index profile on the waveguide normal to the surface thereof.

Materials

1. Materials for the Wave-Conducting Layer 1:

The following are preferably used in particular for the wavelength range of 400 nm to 1000 nm:

TiO2, Ta2O5, ZrO2, Al2O3, SiO2—TiO2, HfO2, Y2O3, Nb2O5, silicon nitride, oxynitride (SiOxNy, HfOxNy, AlOxNy TiOxNy, TaOxNy) and MgF2, CaF2.

For wavelengths >1000 nm silicon, SiOx, Ge, GaAs and GaAlAs preferably fall to be considered.

2. Substrate:

Organic materials, in that respect in particular polymers such as polycarbonate, PVC, polymethylmethacrylate (PMMA), and PET.

3. Material of the at Least One and Preferably the One Intermediate Layer 8:

Inorganic dielectric materials, in particular oxides, nitrides, carbides and the mixed forms thereof such as in particular SiO2, Si3N4, more generally SiOxNy, and mixed materials, in particular with an SiO2-component, an Si3N4-component or, more generally, an SOxNy-component.

4. Cover:

All known techniques with exposed waveguide layer or waveguide layer covered with a cover layer.

Processing Procedures:

1. Application of the Waveguide Layer

Preferably vacuum coating processes are used for this purpose, in particular plasma-enhanced CVD-processes (PECVD), CVD-processes, reactive PVD-processes, in particular reactive vapour deposit, sputter coating and ion plating. The plasmas used are DC- or AC-fed, which includes low-frequency HF- and microwave plasmas and DC+AC-mixed forms. It is also possible to use non-vacuum coating processes such as for example dip drawing and spin coating.

Having regard to the fact that the at least one wave-conducting layer 1 is to be applied to the substrate material used in accordance with the invention, coating processes are preferably used in which the substrate temperature is lower than the softening temperature of the substrate material employed, in particular <100° C., preferably <60° C.

2. Application of the at Least One Intermediate Layer:

The same methods are used as for applying the waveguide layer, with the same limitations in regard to substrate temperature control. It is additionally possible to use plasma polymerisation if for example a silicon-containing monomer is used for the layer deposit operation.

3. Substrate:

The substrate of organic material, by far and away preferably a polymer, is shaped by means of a process which is known for processing plastics material. That includes in particular embossing, deep drawing, injection molding and blow molding (for PET-plastics).

Besides the optical function, namely providing for light intensity at an optimum low level in substrate material or at a substrate/layer interface, with a high level of absorption, the intermediate layer used in accordance with the invention or a layer of the intermediate layer system used in accordance with the invention acts as a bonding layer between the substrate on the one hand and the superposed layers. It is entirely possible to provide, towards the waveguide layer, a first intermediate layer which principally provides the desired optical insulation effect, and to solve the adhesion problem by means of a further intermediate layer, bearing against the substrate.

The losses at a waveguide according to the invention are of the same order of magnitude as the losses on conventional waveguides of glass substrate, and are in particular less than 100 dB/cm, preferably less than 50 dB/cm and in particular even lower than 10 dB/cm.

Moreover a fact of extraordinary importance is that the provision of the intermediate layer 8 in accordance with the invention, as shown in FIG. 9, means that the properties of the waveguide layer 1 are decoupled from those of the substrate 2. That affords the possibility, which is utilized in accordance with the invention, of using different waveguide layer materials on a substrate of a given material depending on the respective purpose of use involved (wavelength, mode), without the correspondingly varying interactions between the waveguide layer material and the substrate material having to be taken into consideration to a substantial degree. That also makes it possible to select in particular polymer materials which are to satisfy other criteria than optical criteria, as the substrate material.

As was made clear, the structures shown by way of example in particular in FIGS. 2, 3 and 4 to 7 can be easily effected with the substrate material which is provided in accordance with the invention, and maintenance of the good optical properties which are known from the use of glass substrate is ensured by the provision of the intermediate layer in accordance with the invention.

FIGS. 11a to 11f show preferred refractive index profiles in relation to the thickness dimension z of the waveguide according to the invention. Therein the identification "ZS" denotes "intermediate layer", the identification "S" denotes "substrate" and the identification "F" denotes the "waveguide layer".

In regard to establishing the refractive index or the refractive index variation by way of the intermediate layer which is provided in accordance with the invention, corresponding to its thickness dimension DZS, there are various possible alternatives, as can be seen from these Figures. In most cases the refractive index of the intermediate layer is chosen to be lower than that nF of the waveguide layer. As is clear from FIGS. 11b, 11d, 11e and 11f, it is readily possible for the configuration of the refractive index to be formed with a gradient, in particular in the intermediate layer or the intermediate layer system. That variant is preferably to be adopted when the intermediate layer is applied by plasma polymerization.

In this respect, FIG. 11f shows two possibilities whereby the refractive index of the intermediate layer, starting from the refractive index of the substrate material nS, rises or falls. It is further shown therein that a refractive index gradient can be provided, for example by virtue of a diffusion zone, in the interface region between the intermediate layer and the waveguide layer. The thickness of the intermediate layer is preferably such that only a negligible proportion of the light energy I passes into the high-loss zone of the substrate/waveguide interface.

When a layer of inorganic material, more specifically waveguide layer material, is directly applied to an organic substrate material, in particular a polymer material, there is a high level of probability that reactions occur between components of the polymer and those of the applied wave-conducting layer. There is a high level of probability that this reaction results in a high-absorption transitional phase. This is if the waveguide were applied directly to a polymer substrate.

In accordance with the invention however, because of the similarity between the inorganic intermediate layer material and the waveguide layer material, such an interface reaction occurs to a much lesser degree, and any interface reaction between the intermediate layer material and the substrate material results only in low losses because the intermediate layer ensures that only low light energy values lead to losses at all at that interface.

Therefore the intermediate layer according to the invention does not suppress the above-mentioned interface reaction at the substrate surface, but in practice a glass intermediate layer is simulated between the substrate and the waveguide layer. Unwanted surface roughness at the substrate used in accordance with the invention are smoothed out to a certain degree by the provision of the intermediate layer according to the invention, in dependence on the coating parameters.

A waveguide with the refractive index profile was produced in principle as shown in FIG. 11c, under the following conditions. The substrate material used was polycarbonate with a refractive index nS=1.538. The intermediate layer material used was SiO2 while the material of the waveguide layer was TiO2. The waveguide was not covered but air acts as the cover medium.

Process Parameters for TiO2-Waveguide on a PC7-Substrate with an SiO2-Intermediate Layer:

Intermediate Layer Coating Process:

Sputter coating with plasma production from a DC-source whose output is temporarily cyclically separated from the plasma discharge section and the latter is temporarily short-circuited.
Target:
Target: Ak525; SiS23379
Magnetron: MC-525
Distance between target and substrate: 70 mm
DC-source 10 kW
Vacuum chamber BAK-760S
Argon pressure: pAr = 4E-3 mbar
Set discharge power: p = 6 kW
DC-voltage in the metal mode: Usb = -695 V
DC-voltage in the transition mode: Usb = -595 V
Argon flow: qAr = 58.8 sccm
O2-flow: qO2 = 47 sccm
SiO2-layer thickness: varying as Shown in FIG. 2
Sputter rate: R = 0.28 nm/s


Production of the Waveguide Layer:

By means of sputtering as for the production of the intermediate layer.
Target: Ak525; TI92-421/1
Magnetron: MC-525
Distance target/intermediate layer-coated substrate 70 mm
DC-source: 10 kW
Vacuum chamber: BAK-760 S
Argon pressure: pAr = 4E-3 mbar
Plasma discharge power: P = 6 kW
DC-voltage in the metal mode: Usb = -531 V
DC-voltage in the transition mode: Usb = -534 V
Argon flow: qAr = 57.4 sccm
Oxygen flow: qO2 = 17 sccm
Thickness of the TiO2-waveguide layer: 95 nm
Sputter rate: R = 0.069 nm/s.


Taking the resulting waveguide, the losses found were about 8 dB/cm in the TM-mode and at a wavelength of 633 nm, with a thickness d SiO2 of 20 nm.

FIG. 12 records the relative losses in dB in relation to the thickness d of the SiO2-intermediate layer. An improvement of about a factor of 2 is already achieved with an intermediate layer thickness of 5 nm. It will be clear therefrom that, with a vanishing intermediate layer, the losses increase by about a factor of 4, compared to the losses with the provision of an intermediate layer of 10 nm.

It is therefore also proposed that preferably the intermediate layer should be provided in accordance with the invention with a thickness of <10 nm, and in that respect, as will be readily apparent, as thin as possible in order to minimize the production costs, that is to say preferably about 10 nm.

*


Free Web Sudoku Puzzles.
Solve with your browser.
8 1         5 7  
2               4
    3 8          
  5     2 7     9
  2     4     8  
9     1 3     2  
          5 3    
1               6
  3 4         1 7
What is it?



Add Your Site · Terms Of Service · Privacy Policy


DISCLAIMER
Linkgrinder is a free service that searches the Internet and indexes all files found so that you may search quickly and easily for shared files. These files are created and made available individually by users whose identity we are not aware of and who we have no control over. In essence we function like a search engine tool; these files ARE NOT STORED OR SERVED BY OUR NETWORK. We are not responsible for any materials obtained by using our service. We do not monitor any of the contents of these files. These files may contain viruses, illegal materials, materials inappropriate for minors, offensive files and the like. BY USING OUR SERVICE, YOU ASSUME FULL RESPONSIBILITY FOR DOWNLOADING THESE MATERIALS AND WILL INDEMNIFY US FOR ANY DAMAGES THAT MAY BE INCURRED.

For More Specific Information VIEW OUR TERMS OF SERVICE.

Thank you and Enjoy!